LEEBOY 8816B Conveyor Paver Operations, Service & Parts Manual 981620-01 – PDF DOWNLOAD
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LEEBOY 8816B Conveyor Paver Operations, Service & Parts Manual 981620-01 – PDF DOWNLOAD
Language : English
Pages :276
Downloadable : Yes
File Type : PDF
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LEEBOY 8816B Conveyor Paver Operations, Service & Parts Manual 981620-01 – PDF DOWNLOAD
INTRODUCTION:
- Thank you for purchasing the LeeBoy Model 8500B Conveyor Paver. We wish you many years of safe and efficient operation of your paver.
- READ THIS MANUAL PRIOR TO OPERATING the paver This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver.
- Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver.
- Reading the manual will help you and others avoid injury and help prevent any damage to the paver.
- If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement, (see Contact Information in Section 3).
- This manual is intended as a guide for the safe and efficient use of the paver. This manual covers the procedures for proper operation and maintenance of the paver.
- This manual contains information that was available at the time of printing and are subject to change without notice.
- This manual should be used with all related supplemental books, engine and transmission manuals, and parts books. Related Service Bulletins should be reviewed to provide information regarding some of the recent changes. If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest available information. This manual provides information for use by the equipment operator under the following headings:
- Safety—See Section This manual provides information for use by the equipment operator under the following headings:
- General Information—See Section 3 for important warranty, contact, and nameplate information.
- Specifications—See Section 4 for all major system specifications and typical torque value tables.
- Component Location—See Section 5 for general overview of controls and major components.
- Operation—See Section 6 for control functionality and normal equipment operation.
- Maintenance—See Section 7 for basic preventive maintenance and repair procedures.
- Troubleshooting—See Section 8 for problem descriptions and recommended solution tables.
- Schematics—See Section 9 for schematic diagrams of electrical wiring.
- Illustrated Parts List (IPL)—See Section 10 for illustrations, descriptions and part numbers of available service parts. LeeBoy Model 8500B Conveyor Paver Return to
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TABLE OF CONTENT
LEEBOY 8816B Conveyor Paver Operations Service & Parts Manual 981620-01 – PDF DOWNLOAD
Table Of Contents v
Introduction 1-1
Safety 2-1
Safety Precautions 2-3
Safety Label Locations 2-6
General Information 3-1
Limited Warranty Policy 3-2
Warranty 3-2
Limitations 3-2
Items Not Covered 3-3
Other Limitations 3-3
Contact Information 3-4
Record of Ownership 3-4
Nameplate 3-4
Specifications 4-1
General Information 4-2
Major Components 4-2
Engine 4-2
Hydraulic System 4-2
Torque Hubs 4-2
Hopper 4-2
Operator Platform 4-2
Screed 4-3
Electrical System 4-3
Specifications 4-4
Dimensions 4-6
Table Of Contents
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vi LeeBoy Model 8816B Conveyor Paver
Table Of Contents
Torque Specs: Inch 4-7
Torque Specs: Metric 4-8
Component Location 5-1
Location of Operation Panels and Controls 5-2
Right Three Quarter View 5-2
Left Three Quarter View 5-4
Upper Control Panel 5-6
Upper Keypad No 1 Functions 5-8
Upper Keypad No 2 Functions 5-12
Upper Keypad No 3 Functions 5-14
Lower Keypad Left 5-16
Lower Keypad Right 5-18
Screed Controls 5-20
Operation 6-1
General Information 6-3
Safety 6-3
Description Of Operation 6-3
Operating Controls 6-4
Display Unit 6-4
Operation 6-7
Pre-Start Inspection and Preparation 6-7
Starting The Engine 6-8
Paver Driving Instructions 6-9
Paver Operation 6-10
Operating Conveyor 6-10
Operating Tow Point Cylinders 6-11
Sonic Auger Sensors 6-11
Sonic Auger Sensor Adjustment 6-12
Raising and Lowering Augers 6-12
Auger Extensions 6-12
Electric Heating Controls 6-14
Starting To Pave 6-15
Setting Screed To Pave 6-16
Setting Screed End Gates 6-18
Setting Screed Extensions 6-19
Unloading And Loading 6-20
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LeeBoy Model 8816B Conveyor Paver vii
Table Of Contents
Unloading 6-20
Loading 6-20
Tie-Down Procedure 6-21
Electrical System 6-21
Generator 6-21
Control Box 6-23
Cycle Timer 6-23
Element Relay 6-24
Element Breaker 6-24
Element Connections 6-24
Element Assembly 6-25
Umbrella 6-26
Truck Hitch Attachment (Option) 6-26
Maintenance 7-1
Lubrication Chart 7-4
Maintenance Schedule 7-6
General Information 7-6
Preparing Paver for Maintenance 7-6
Paver Lubrication 7-6
10-Hour or Daily Routine Maintenance 7-7
50-Hour (Initial) or Weekly Routine Maintenance 7-8
100-Hour or Monthly Routine Maintenance 7-8
250-Hour or Quarterly Routine Maintenance 7-9
500-Hour or Semi-Annual Routine Maintenance 7-9
1000-Hour or Annual Routine Maintenance 7-9
Maintenance Adjustments 7-9
Conveyor Flight Chain Adjustment 7-9
Automatic Track Adjustment 7-10
Conveyor Drive Chain Adjustment 7-10
Torque Hub Hydraulic Motor Adjustment 7-11
Torque Hub Lubrication 7-11
Auger Drive Chain Adjustment 7-11
Track Tension Pressure 7-12
Track Tension Adjustment 7-12
Track Tension Release Adjustment 7-12
Screed Extension Top Guide Adjustment 7-12
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viii LeeBoy Model 8816B Conveyor Paver
Table Of Contents
Electrical System 7-13
Battery Servicing 7-13
Generator Voltage Testing 7-14
Generator Speed Tuning 7-15
Generator Capacitor Replacement 7-16
Testing Element Relays 7-16
Element Resistance Testing 7-17
Engine Maintenance 7-18
General Information 7-18
Engine Lubrication Oil 7-18
Changing The Engine Lubrication Oil Filter 7-19
Fuel system 7-19
Fuel Tank 7-19
Engine Fuel Filters 7-20
Engine Air Filter 7-20
Hydraulic System 7-21
Checking The Hydraulic Oil Level 7-21
Changing The Hydraulic Oil 7-22
Changing The Hydraulic Oil Strainer 7-23
Removal & Installation Procedures 7-23
2-Speed Motor Replacement 7-23
Drive Torque Hub Replacement 7-24
Track Sprocket Replacement 7-24
Front Idler Or Bushing Replacement 7-25
Rear Conveyor Shaft, Bearings, And Sprockets Replacement 7-25
Front Conveyor Shaft, Bearings, And Sprockets Replacement 7-26
Conveyor Wear Plate Replacement 7-26
Conveyor Drive Motor Replacement 7-27
Conveyor Torque Hub Replacement 7-27
Cutoff Assembly Replacement 7-28
Inner Auger Drive Shaft Replacement 7-28
Replacing Auger Motor 7-29
Rear Hopper Wing Cylinders Replacement 7-29
Hood, Pumps, And Double Pump Drive Replacement 7-30
Screed Extension Wear Plates Replacement 7-31
Screed Main Wear Plates Replacement 7-32
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LeeBoy Model 8816B Conveyor Paver ix
Table Of Contents
Safety Label Installation 7-32
Troubleshooting 8-1
Troubleshooting Chart 8-2
Plus One Faults 8-5
Schematics 9-1
Electrical Overview 9-3
Electrical 1 of 14 9-5
Electrical 2 of 14 9-7
Electrical 3 of 14 9-9
Electrical 4 of 14 9-11
Electrical 5 of 14 9-13
Electrical 6 of 14 9-15
Electrical 7 of 14 9-17
Electrical 8 of 14 9-19
Electrical 9 of 14 9-21
Electrical 10 of 14 9-23
Electrical 11 of 14 9-25
Electrical 12 of 14 9-27
Electrical 13 of 14 9-29
Electrical 14 of 14 9-31
Hydraulic Overview 9-33
Hydraulic 1 of 4 9-35
Hydraulic 2 of 4 9-37
Hydraulic 3 of 4 9-39
Hydraulic 4 of 4 9-41
Hosing 1 of 6 9-43
Hosing 2 of 6 9-45
Hosing 3 of 6 9-47
Hosing 4 of 6 9-49
Hosing 5 of 6 9-51
Hosing 6 of 6 9-53
Illustrated Parts List (IPL) 10-1
Quick Reference Guide – Filters 10-3
Track Assembly – Rubber LH 10-4
Track Assembly – Poly Pads LH 10-6
Track Assembly – Tension and Propel LH 10-8
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x LeeBoy Model 8816B Conveyor Paver
Table Of Contents
Conveyor Assembly 10-10
Pushbar Assembly 10-12
Truck Hitch Assembly 10-14
Drive Conveyor 10-16
Engine Components – Cummins 10-18
Hydraulic Pumps 10-20
Tanks 10-22
Hydraulic Components 10-24
Main Valve And Spray Down 10-26
Hopper Wings 10-28
Hoods and Covers 10-30
Hoods and Covers (continued) 10-32
Floor Board Assembly 10-34
Hoods and Covers – Cummins 10-36
Pedestal Components 10-38
Rear Auger Assembly 10-40
Rear Auger Assembly (continued) 10-42
Screed Overview Assembly 10-44
Screed Frame Assembly – Electric 10-46
Walk Board Assembly 10-48
Screed Vibrator Assembly 10-50
Screed Slide Plate 10-52
Screed Extension LH Assembly 10-54
Screed Extension RH Assembly 10-56
Screed Endgate LH Assembly 10-58
Screed Endgate RH Assembly 10-60
Screed Pull Arm LH Assembly 10-62
Screed Pull Arm RH Assembly 10-64
Screed Flight Screw and Control Box 10-66
Screed Stairs and Heat Control Box 10-68
Screed Miscellaneous Components 10-70
Generator 10-72
Paver Leveling Control (TOPCON) System 4 10-74
Paver Leveling Control (TOPCON) System 5 10-76
18 Foot Bolt On Paving Kit 10-78
20 Foot Bolt On Paving Kit 10-80
Alphabetical Parts Index 10-82
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