LEEBOY 8510D CONVEYOR PAVER Operations, Service & Parts Manual SN 135218 PDF DOWNLOAD
FILE DETAILS:
LEEBOY 8510D CONVEYOR PAVER Operations Service & Parts Manual SN 135218 PDF DOWNLOAD
Language : English
Pages : 366
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
LEEBOY 8510D CONVEYOR PAVER Operations Service & Parts Manual SN 135218 PDF DOWNLOAD
LEEBOY MODEL 8510D CONVEYOR PAVER
Manual No. 1015240-01
This manual applies to serial number
Model 8510D Conveyor Paver v
Page
Table Of Contents v
Safety Precautions 1-4
Machine Precautions 1-7
Hot Material Precautions 1-7
Hydraulic Systems Precautions 1-7
Refueling Precautions 1-8
Battery Precautions 1-8
Starting and Stopping Precautions 1-8
Parking Precautions 1-8
Operating Precautions 1-8
Poor Visibility 1-9
Storage Precautions 1-9
Maintenance Precautions 1-9
Safety Decals 1-10
Safety Decals Care 1-11
Decal Installation (Sticker Type) 1-11
Decal Installation (Top Protected) 1-11
Limited Warranty Policy 2-2
Contact Information 2-3
Specification Charts 2-4
Torque Specifications 2-7
Standard Inch Fasteners 2-7
Metric Fasteners 2-8
Hydraulic Fittings 2-8
Determining Proper Torque 2-9
TABLE OF CONTENTS
vi LeeBoy Model 8510D Conveyor Paver
Component Location 3-1
Components Overview 3-3
Torque Hubs 3-3
Hydraulic System 3-3
Hopper and Conveyors 3-3
Augers 3-4
Operator Platform 3-4
Electrical System 3-4
Screed 3-4
Standard Equipment/Options 3-4
Machine Overview 3-5
Operator Control Panel 3-6
Steering and Speed Control Box 3-8
Right Hydraulic Controls 3-9
Left Hydraulic Controls 3-10
High-Deck Lower Controls (Option) 3-11
Screed Operation Controls 3-12
Burner Controls 3-13
Propane Tank Controls 3-13
Steering Wheel (Option) 3-14
Electric Heat (Option) 3-15
Operation 4-1
General Information 4-3
Receiving the Machine 4-3
Initial and Daily Inspection 4-3
Start-Up Procedure 4-4
Stopping the Engine 4-4
DPF Regeneration (REGEN) 4-4
PV480 Powerview Display 4-5
Gauge Screen 4-5
Set Points and Throttle Speed 4-5
Soft Keys (Buttons) 4-6
Status Icons 4-7
Main Menu 4-8
Gauges 4-8
Diagnostics 4-9
Table of Contents
LeeBoy Model 8510D Conveyor Paver vii
System Info 4-10
User Settings 4-12
Regeneration Messages 4-14
Messages, Cautions, Warnings 4-17
Driving the Paver 4-18
Operator Control Station 4-18
Steering and Speed Control 4-18
Paver Operation 4-19
Spray Down 4-19
Heating the Screed 4-20
Electric Screed Heat (Option) 4-21
Hopper Wings 4-22
Conveyors 4-23
Hydraulic Cut-Off Gates 4-23
Electric Flight Screw 4-24
Set the Screed, Flight Screw and Endgate 4-24
Sonic Auger (Option) 4-26
Starting to Pave 4-27
Basic Paving 4-27
Setting the Crown 4-28
Mat Texture Adjustment 4-29
Unloading And Loading 4-30
Unloading 4-30
Loading 4-30
Tie-Down Procedure 4-31
Optional Components 4-31
Auger Extensions Option 4-31
Truck Hitch Attachment 4-32
High Deck Option 4-32
Umbrella Option 4-32
Roll-Up Curb Attachments 4-32
Rubber or Steel Track Options 4-32
Steering Wheel 4-32
Electric Screed Options 4-33
Topcon® Sonic and Dual Grade 4-33
815HD (Heavy Duty) Electric Screed 4-34
Table of Contents
viii LeeBoy Model 8510D Conveyor Paver
Maintenance 5-1
Maintenance Schedule 5-3
Routine Maintenance 5-5
Preparing Paver for Maintenance 5-5
Every 10 Hours or Daily Routine Maintenance 5-5
Every 50 Hours or Weekly Routine Maintenance 5-5
Every 100 Hour or Monthly Maintenance 5-6
Every 250 Hours or Quarterly Routine Maintenance 5-6
Every 500 Hours or Semi-Annual Routine Maintenance 5-6
Every 1000 Hours or Annual Routine Maintenance 5-6
Torque Hub Lubrication 5-6
Lubrication Points 5-7
Maintenance Adjustments 5-8
Conveyor Flight Chain 5-8
Conveyor Drive Chain 5-8
Auger Drive Chain Adjustment 5-9
Screed Extension Top Guide Adjustment 5-9
High Gear Adjustment 5-10
Conveyor Switch Adjustment 5-10
Track Tension Pressure Relief 5-11
Torque Hub Hydraulic Motor Gear Adjustments 5-12
Engine Maintenance 5-12
Check Engine Lubrication Oil 5-12
Change Engine Oil and Filter 5-13
Change Air Filter 5-13
Fuel System 5-14
Fuel Tank 5-14
Change Fuel Filter 5-14
Water Separator 5-15
Hydraulic System 5-15
Check Hydraulic Oil 5-15
Change Hydraulic Oil and Filter 5-16
Electrical System 5-17
Battery Servicing 5-17
Table of Contents
LeeBoy Model 8510D Conveyor Paver ix
Alternator 5-18
Screed Electric Heat (Option) 5-18
Screed Electric Heat Elements 5-18
Element Resistance Testing 5-19
Heating Elements 5-20
Generator Voltage Testing 5-20
Generator Capacitor 5-21
Replacement Procedures 5-22
Front Idler 5-22
Track Tension Cylinder 5-22
Track Rollers 5-23
Track Sprocket (Steel or Poly) 5-23
Rubber Track (Option) 5-23
Rear Conveyor Shaft, Bearings and Sprockets 5-24
Conveyor Drive Motors 5-25
Auger and Inner Bearings 5-25
Auger Motors 5-26
Main Screed Wear Plate 5-27
Screed Extension Wear Plate 5-28
Torque Hub 5-29
Two-Speed Hydraulic Motors 5-30
Conveyor Switch Replacement 5-31
Weldment 5-31
Troubleshooting 5-32
Test Ports 5-32
Plus One 5-32
Troubleshooting Chart 5-34
PV480 Diagnostic Trouble Code (DTC) Chart 5-37
Schematics 6-1
Generator Control to Bulkhead Harness 6-3
Bulkhead to Generator Harness 6-5
Electric Steering Cord, 4 Feet 6-7
Plus One Harness 6-9
Harness, Lights 6-11
Ultrasonic Power Harness 6-13
Manual Steering Control Box (1 of 2) 6-15
Table of Contents
x LeeBoy Model 8510D Conveyor Paver
Manual Steering Control Box (2 of 2) 6-17
Steering Wheel Box (Option) 6-19
Electrical System (1 of 2) 6-21
Electrical System (2 of 2) 6-23
Control Box Assembly (1 of 2) 6-25
Control Box Assembly (2 of 2) 6-27
Electric Heat Control, No Timer 6-29
Main Harness (1 of 2) 6-31
Main Harness (2 of 2) 6-33
Hydraulic System (1 of 2) 6-35
Hydraulic System (2 of 2) 6-37
Illustrated Parts List 7-1
Quick Reference 7-5
Sprocket Drive Track System – 4 Roller Undercarriage 7-6
Sprocket Drive Track System – 4 Roller Undercarriage 7-8
Rubber Track Undercarriage – 5 Roller Undercarriage 7-10
Conveyor Drive Assembly (1 of 2) 7-12
Conveyor Drive Assembly (2 of 2) 7-14
Hopper Components (1 of 2) 7-16
Hopper Components (2 of 2) 7-18
Auger Assembly 7-20
Conveyor Drive Cutoff / Screed Lift Cylinders 7-22
Hydraulic Components / (Left) Side Fuel Tank 7-24
Hydraulic Test Port Assembly 7-26
H1 Pump & Controls 7-28
Kubota T4F Engine Assembly (1 of 3) 7-30
Kubota T4F Engine Assembly (2 of 3) 7-32
Kubota T4F Engine Assembly (3 of 3) 7-34
Spray Down 7-36
Screed Arm Assembly With Toe Point 7-38
Propane Heaters 7-40
Sheet Metal Covers – High Deck (1 of 2) 7-42
Sheet Metal Covers – High Deck (2 of 2) 7-44
Sheet Metal Covers – Low Deck (1 of 2) 7-46
Sheet Metal Covers – Low Deck (2 of 2) 7-48
Controls – High Deck (Right) 7-50
Table of Contents
LeeBoy Model 8510D Conveyor Paver xi
Controls – Low Deck (Right) 7-52
Controls – Left Side 7-54
Main Valve Manifold Detail 7-56
Instrument Panel – Dash (1 of 2) 7-58
Instrument Panel – Dash (2 of 2) 7-60
Screed Non-Sloping Overview 7-62
Screed Frame Non-Sloping – Propane 7-64
Extension Single Adjust Assembly – Propane (Left) 7-66
Extension Single Adjust Assembly – Propane (Right) 7-68
Extension Double Adjust Assembly – Propane (Left) 7-70
Extension Double Adjust Assembly – Propane (Right) 7-72
Screed Frame Non-Sloping – Electric 7-74
Extension Single Adjust Assembly – Electric (Left) 7-76
Extension Single Adjust Assembly – Electric (Right) 7-78
Extension Double Adjust Assembly – Electric (Left) 7-80
Extension Double Adjust Assembly – Electric (Right) 7-82
Endgate Assembly (Left) 7-84
Endgate Assembly (Right) 7-86
Screed Pull Arm Assembly (Left) 7-88
Screed Pull Arm Assembly (Right) 7-90
Citrus Tank & Heat Control Box 7-92
Vibrator Assembly (Left) 7-94
Walk Board Assembly 7-96
Slide Plate Assembly 7-98
Screed Miscellaneous Components 7-100
Generator 7-102
Power Crown (Option) 7-104
Strike Offs And Extensions (Option ) 7-106
Paver Leveling Control TOPCON P-32 (Option) 7-108
Truck Hitch Assembly (Option) 7-110
815HD Series Screed 8515 Non-Sloping Overview 7-112
815HD Series Screed Frame Non-Sloping 7-114
815HD Series Vibrator Assembly 7-116
815HD Series Walk Board Assembly 7-118
815HD Series Slide Plate Assembly 7-120
815HD Series Extension Assembly (Left) 7-122
Table of Contents
xii LeeBoy Model 8510D Conveyor Paver
815HD Series Extension Assembly (Right) 7-124
815HD Series Endgate Assembly (Left) 7-126
815HD Series Endgate Assembly (Right) 7-128
815HD Series Screed Pull Arm Assembly (Left) 7-130
815HD Series Screed Pull Arm Assembly (Right) 7-132
815HD Series Citrus Tank & Heat Control Box 7-134
815HD Series Screed Optional Components 7-136
HD Heated Endgate Assembly – Option (1 of 3) 7-138
HD Heated Endgate Assembly – Option (2 of 3) 7-140
HD Heated Endgate Assembly – Option (3 of 3) 7-142
HD Heated LeeBoy Edge Endgate Assembly – Option (1 of 3) 7-144
HD Heated LeeBoy Edge Endgate Assembly – Option (2 of 3) 7-146
HD Heated LeeBoy Edge Endgate Assembly – Option (3 of 3) 7-148
HD Heated Endgate Assembly – Option 7-150
Alphabetical Parts Index 7-152
Alphabetical Parts Index 7-152
VIdEO PREVIEW:
DESCRIPTION:
LEEBOY 8510D CONVEYOR PAVER Operations Service & Parts Manual SN 135218 PDF DOWNLOAD
INTRODUCTION:
- Thank you for purchasing the LeeBoy Model 8500B Conveyor Paver. We wish you many years of safe and efficient operation of your paver.
- READ THIS MANUAL PRIOR TO OPERATING the paver This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver.
- Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver.
- Reading the manual will help you and others avoid injury and help prevent any damage to the paver.
- If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement, (see Contact Information in Section 3).
- This manual is intended as a guide for the safe and efficient use of the paver. This manual covers the procedures for proper operation and maintenance of the paver.
- This manual contains information that was available at the time of printing and are subject to change without notice.
- This manual should be used with all related supplemental books, engine and transmission manuals, and parts books. Related Service Bulletins should be reviewed to provide information regarding some of the recent changes. If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest available information. This manual provides information for use by the equipment operator under the following headings:
- Safety—See Section This manual provides information for use by the equipment operator under the following headings:
- General Information—See Section 3 for important warranty, contact, and nameplate information.
- Specifications—See Section 4 for all major system specifications and typical torque value tables.
- Component Location—See Section 5 for general overview of controls and major components.
- Operation—See Section 6 for control functionality and normal equipment operation.
- Maintenance—See Section 7 for basic preventive maintenance and repair procedures.
- Troubleshooting—See Section 8 for problem descriptions and recommended solution tables.
- Schematics—See Section 9 for schematic diagrams of electrical wiring.
- Illustrated Parts List (IPL)—See Section 10 for illustrations, descriptions and part numbers of available service parts. LeeBoy Model 8500B Conveyor Paver Return to
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
S.S