Laverda EU Harvesting M300 M300 MCS M310 M310 MCS Combine Series Operator’s Manual 327305015 – PDF DOWNLOAD
FILE DETAILS:
Laverda EU Harvesting M300 M300 MCS M310 M310 MCS Combine Series Operator’s Manual 327305015 – PDF DOWNLOAD
Language : English
Pages :532
Downloadable : Yes
File Type : PDF
Size:102 mb
DESCRIPTION
Laverda EU Harvesting M300 M300 MCS M310 M310 MCS Combine Series Operator’s Manual 327305015 – PDF DOWNLOAD
M300 I M300 MCS – SIN => 555010206
ZN205550x03010222
M310I M310 MCS- SIN => 565010372
ZN205650x03010384
1.1 Information
1.1.1 Introduction
Your new self-propelled combine is manufactured for harvesting seed and cereal crops, for threshing, separating, cleaning and conveying the grain into the tank and depositing the straw on the ground. This Operator’s Manual should be used as a practical reference guide:
- Your combine was designed and built to ensure optimum performance, comfort and ease-of-operation in a
wide variety of crops and conditions. - The combine has been thoroughly inspected prior to delivery both at the factory and by your Dealer, to
ensure you receive it in perfect condition. - To keep the combine in perfect condition and to ensure trouble-free performance, the periodical
maintenance operations listed in this manual must be carried out at the recommended intervals. - Before operating and/or driving the combine, read this Operator’s Manual carefully, paying
particular attention to the section on safety rules.
Always keep this manual to hand for further reference. - The terms “left” and “right” are always used with reference to the machine travelling direction.
Should you require further information about the machine, please do not hesitate to contact your
authorized Dealer. Your Dealer provides specially trained personnel, genuine spare parts and the required
tools to solve any problems that may arise.
TABLE OF CONTENTS:
Laverda EU Harvesting M300 M300 MCS M310 M310 MCS Combine Series Operator’s Manual 327305015 – PDF DOWNLOAD
11 Information 17
111 Introduction 17
1 12 Company policy 17
1 13 Optional equipment 17
1 14 Spare parts and accessories 18
115 Warranty 18
116 Lubricants 18
12 Use 20
1 21 Use of the combine 20
13 Identification 21
131 Combine identification 21
132 Engine Identification 22
133 Cutting table identification 23
1 34 Operator seat identification 23
135 Hydrostatic pump identification 24
136 Hydrostatic motor identification 24
137 Straw chopper identification (if fitted) 25
1 38 Chaff spreader identification (if fitted) 25
139 Trailer hitch identification (if fitted) 26
14 Identification form 27
141 Machine data 27
15 Conformity 28
151 EC Declaration of Conformity 28
16 Information 29
1 61 Ecology 29
162 Hydraulic systems: hoses 29
1 63 Scrapping and disposal 30
17 Weight 31
171 Weight distribution 31
1 General Information 15
11 Information 11
11 1 Introduction 17
11 2 Company policy 17
11 3 Optional equipment 17
11 4 Spare parts and accessories 18
115 Warranty 18
116 Lubricants 18
12 Use 20
121 Use of the combine 20
13 Identification 21
131 Combine identification 21
132 Engine Identification 22
133 Cutting table identification 23
134 Operator seat identification 23
135 Hydrostatic pump identification 24
136 Hydrostatic motor identification 24
137 Straw chopper identification (if fitted) 25
138 Chaff spreader identification (if fitted) 25
139 Trailer hitch identification (if fitted) 26
14 Identification form 27
141 Machine data 27
15 Conformity 28
151 EC Declaration of Conformity 28
16 Information 29
161 Ecology 29
162 Hydraulic systems: hoses 29
163 Scrapping and disposal 30
17 Weight 31
171 Weight distribution 31
2 Safety 33
21 Warning symbols and safety instructions 35
211 Warnings 35
22 Information for road transport 36
221 Road transport 36
23 Information for operations 39
231 Field Operations 39
24 Information for maintenance 43
241 Maintenance work 43
25 Information on the engine 47
251 Engine 47
26 Safety and function decals 51
261 Location of decals 51
262 Description of decals 54
2 7 Work on the battery 66
27 1 Battery 66
28 Safety devices 67
281 Emergency exit 67
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282 Operator presence device 68
2821 Returning the machine to normal operation 68
2822 Operator presence device anomaly 69
283 Safety belts 70
284 Cutting table safety stops 71
285 Safety guard for main crop elevator 72
286 Sprags for wheels 72
287 Audible alarm for reversing 73
288 Reflectors for road transport 74
289 Safety Guards 75
2810 Fall protection rails 75
2811 Safety devices for operations to be carried out in the upper part of the machine 77
2812 Straw Chopper (if fitted) 78
2813 Fire extinguisher 78
29 Trailer hitch 79
291 Automatic towing hooks 79
292 CUNA and CE trailer hitches 80
2921 Procedure for attaching and removing 81
2922 Drawbar coupling 82
293 ROCKINGER trailer hitch 82
2931 Removal 82
2932 Drawbar coupling 83
294 Fixed trailer hitch (non-automatic – CUNA type) 84
210 Machine lifting 85
2101 Attachment points 85
211 Towing 86
211 1 Towing the combine 86
212 Further information 87
2121 Noise level in the cab 87
2122 Vibrations in the cab 87
2123 Statutory regulations 87
2124 Electromagnetic emissions 88
213 Notes 89
2131 Notes for road transport 89
3 Operation 91
31 Combine operation 93
311 Crop processing 93
32 Stage 1 94
321 Feeding 94
33 Stage 2 95
331 Threshing 95
34 Stage 3 96
341 Separation 96
35 Stage 4 97
351 Cleaning 97
36 Stage 5 98
361 Grain storage and unloading 98
37 Transmission 99
371 Rear-wheel drive (4WD) 99
4 Controls and Instruments 101
41 Steering column 103
411 Adjustments 103
412 Ignition switch 104
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413 Direction indicators 105
42 Brakes 106
421 Brake pedals 106
422 Service brakes 106
423 Park brake 107
43 Multifunction lever 1 os
431 Main components 108
432 Push buttons on the multifunction lever 109
44 Gear shift lever and reversing lever 111
441 General Information 111
45 Instrument panel 112
451 Components 112
452 Armrest 113
453 Throttle control 113
454 Switch for threshing mechanism and straw chopper 114
455 Switch for feed mechanism engagement 114
456 Switch for four-wheel drive (optional) 115
457 Miscellaneous push buttons 115
458 Push button for road transport mode 116
46 Computer 117
461 Description 117
461 1 Screen 118
4612 Push buttons and knob 121
462 Main function controls 122
4621 Activated device checks 125
4622 Meaning of the symbols: 125
463 Combine main menu 126
4631 Cells (4 and 5) of the Combine main menu 127
464 Machine settings and performance control 128
465 Setting straw chopper deflectors 129
466 Monitoring performance and returns 130
467 Header settings 131
46 7 1 Header configuration 132
46 7 2 Advanced header settings 133
4673 Header settings 134
468 Reel 136
469 Automatic controls 137
4610 Preset height 138
4611 Automatic height 139
4612 Field pressure 141
4613 Lateral floatation 142
4614 Automatic control combinations 142
46141 Pre-set height and Automatic height 143
46142 Pre-set height and Field pressure 145
46143 Pre-set height and Lateral flotation 145
46144 Pre-set height, Automatic height and Field pressure 146
46145 Pre-set height, Automatic height and Lateral flotation 148
46146 Pre-set height, Field pressure and Lateral floatation 148
4614 7 Pre-set height, Automatic height, Field pressure and Lateral floatation
(recommended setting) 149
46148 Automatic height and Field pressure 150
46149 Automatic height and Lateral flotation 152
461410 Automatic height, Field pressure and Lateral floatation 152
461411 Field pressure and Lateral floatation 153
4615 Settings for harvesting specific crops 154
4616 Shafts and engine 155
4617 Maintenance & calibration 156
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46171 Calibrations 157
46172 Information on the management system 158
46173 System setup 159
4618 Error codes 162
4619 Diagnostics 164
4620 Meters 167
4621 Display adjustment 168
4621 1 Night-time screen brightness 169
4621 2 Screen calibration 170
4621 3 Cleaning the screen 171
47 Cab 112
471 Main components 172
472 Air conditioning 173
4 7 21 Compressor 173
4722 Condenser 174
4723 Expansion valve- evaporator 174
473 Pressurization and heating 175
474 Cab controls 177
4741 Rear-view mirrors 181
475 Cab seats 182
476 Other cab components 184
4761 Refrigerator 184
4762 Document Pocket 184
4763 Sun visor 185
4764 Rear Cab Window 186
4765 Reading light 186
4766 Footrest 187
4767 Preparation for radio installation 187
48 Access to combine components 188
481 Access to the operator platform 188
482 Access to and cleaning of the front windshield of the cab 189
483 Cleaning the rear-view mirrors 190
484 Cleaning the camera 191
485 Access to the engine compartment 191
486 Access to the grain tank 192
487 Access to the inside of the grain tank 193
49 Engine 194
491 Starting the engine 194
492 Useful advice 195
493 Stopping the engine 196
410 Road transport 197
4101 Operations to be carried out before transportation 197
411 Using the combine 200
411 1 Operations to be carried out before use 200
5 Field Operations 201
51 General Information 203
511 Notes 203
512 Before operating the machine in the field 203
52 Starting and Stopping the Combine 205
521 Procedure to follow 205
53 Cutting table 207
531 Attaching and removing the table 207
532 Table lateral floatation 211
54 Main Crop Elevator 212
541 Adjustments 212
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5411 Access to the main components 214
5412 PFR – Finger feed roller 215
542 Reverse drive system 216
543 Stone trap 217
5431 Stone trap assembly removal/refitting 218
55 Cylinder Housing 220
551 Threshing drum 220
5511 Unblocking the cylinder 221
552 Concave 222
5521 Concave filler plates (wheat concave) 223
5522 Parallelism between the cylinder and concave 224
553 Sectional concave 225
5531 Concave filler plates 226
5532 Parallelism between the cylinder and concave 227
554 Universal wheat/maize concave 228
5541 Basic settings – universal concave 229
555 Spike-toothed Cylinder/Concave (for rice) 230
556 Rear beater 232
56 Multi-Crop Separator (MCS) 233
561 Operational description 233
562 Checking the concave position 234
563 Disengaging the Multi Crop Separator concaves 235
564 Multi Crop Separator speed 236
5 7 Straw walkers 238
5 7 1 Description and adjustments 238
58 Main Grain Pan 240
581 Description 240
582 Checking the main grain pan 241
583 Cleaning the main grain pan 243
59 Fanning Mill 244
591 Description and adjustments 244
5911 Fanning mill for threshing light seed crops 246
510 Top sieve 247
5101 Adjustment 247
511 Bottom sieve 251
511 1 Adjustment 251
512 Tailings 253
5121 Description and adjustments 253
513 Grain tank 255
5131 Description 255
5131 1 Grain tank unloading auger 255
5131 2 Sensors to check tank filling 256
5131 3 Grain tank control window 257
51314 Doors for Grain Tank Maintenance and Cleaning 258
51315 Vertical auger tank drain door 259
51316 Tank bottom door 259
5131 7 Grain Tank Cover 260
5132 Basic Settings 262
6 Lubrication and Maintenance 265
61 General Information 267
61 1 Lubrication and Maintenance 267
62 Preliminary Service Inspection 269
62 1 After the first 50 working hours 269
63 Scheduled Service Inspection 270
631 Operation and adjustment 270
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632 When and where to carry it out 271
633 Interval – 10 hours 276
6331 Hydraulic and hydrostatic systems tank (1) 276
634
635
636
637
6332 Engine oil (2) 277
6333 Threshing drum variator (3) 278
6334 Coolant expansion tank (4) 278
6335 Prefilter/water separator (5) 279
6336 Straw chopper rotor (6) 279
Interval – 50 hours 280
6341 Rear axle support (11) 280
6342 Table drive-belt tensioner (12) 280
6343 Service brakes (13) 281
6344 Cab air filters (14) 281
6345 Fanning mill variator (15) 283
6346 Coupling bushes of final drive shafts (16) 283
6347 Rear-axle king pins (17) 284
6348 Evaporator (18) 284
6349 Condenser (19) 285
63410 Engine radiator and hydraulic oil radiator (20) 286
63411 Adjusting the rotary screen brushes and aspirator brushes 287
63412 Grain-tank filling auger gearbox (21) 288
63413 Track frames (22) 289
63414 Rear straw walker shaft supports (23) 290
Interval – 100 hours 291
6351 Unloading auger bottom gearbox (31) 291
6352 Crop-unloading auger drive belt tensioner (32) 292
6353 Main crop-elevator belt tensioner (33) 292
6354 Chaff spreader drive (if installed) (34) 293
6355 Crop unloading-auger control cylinder (35) 293
6356 Main crop elevator adapter (36) 294
6357 MCS belt tensioner (if installed) (37) 294
6358 Threshing-mechanism belt tensioner (38) 295
6359 Hydrostatic-pump belt tensioner (39) 295
63510 Cab access ladder (40) 296
63511 Tires (41) 296
63512 Main crop elevator supports (42) 297
63513 Rear wheel 4WD tie rod (if fitted) (43) 298
63514 Engine (44) 298
63515 Engine air filter (45) 299
63516 Park brake (46) 300
Interval – 250 hours 301
6361 Gearbox (61) 301
6362 Reduction gearbox (62) 301
6363 Main clutch (63) 302
6364 Unloading auger support (64) 302
6365 Straw chopper driven-belt tensioner (65) 303
6366 Straw chopper drive-belt tensioner (66) 303
6367 Straw chopper idler shaft (67) 304
6368 Tank unloading-auger clutch (68) 304
6369 Aspirator drive-belt tensioner (69) 305
63610 Rotary-screen belt tensioner (70) 305
63611 Windshield wash fluid reservoir (71) 306
63612 Engine oil and filters (72) 306
63613 Tailing-auger left support (73) 309
63614 Unloading-auger top angle gear (74) 309
Interval – 500 hours 310
6371 Hydraulic systems oil (81) 310
6372 Hydraulic and hydrostatic systems return filter (82) 311
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6373 Hydraulic-oil intake filter (83) 312
63 7 4 Hydrostatic transmission filter (84) 312
6375 Engine diesel-fuel filters (85) 313
6376 Dehydrator filter (86) 314
63 7 7 Catalytic fluid filter (87) 315
63 7 8 Reduction gears (88) 316
6379 Gearbox (89) 316
63710 Air compressor (if installed) (90) 317
63 7 11 Battery (91) 317
64 Periodical maintenance operations 318
641 Description 318
6411 Engine valves (1) 319
641 2 Coolant (2) 320
6413 Service brake circuit fluid (3) 321
6414 Diesel fuel tank (4) 321
6415 Turbocharger (5) 322
6416 Hydraulic hoses (6) 322
6417 Catalytic fluid tank (DEF) (7) 323
65 Lubrication 324
651 Summary table 324
7 Adjustments 325
7 1 Adjustments 327
711 Important information 327
7 2 Belt and chain adjustment 328
72 1 Belts and chains (left-hand side) 328
7 21 1 Feeder drive belt (1) 329
7 21 2 Threshing unit drive belt (2) 330
7 21 3 Multi-Crop Separator drive belt (3) 331
7 214 Unloading-auger drive belt (4) 332
7 215 Belt drive for hydrostatic pump (5) 333
7 216 Belt drive for chaff spreader (if fitted) (6) 334
7 21 7 Belt drive for reversing (7) 335
7 218 Main transmission belt (8) 336
7 21 9 Belt drives for good grain and tailings augers (9) 337
7 2110 Belt drive for straw walkers (10) 337
7 2111 Belt drive for cutting table (11) 338
7 2112 Chain drive for unloading auger (12) 338
7 2113 Belt drive for straw chopper (if fitted) (13) 339
7 2114 Belt drive for straw chopper (if fitted) (14) 340
7 2115 Air-compressor drive belt (if installed) (15) 341
722 Belts and chains (right-hand side) 343
7 221 Reel-pump drive belt (20) 344
7222 Dust aspirator drive belt (21) 344
7223 Rotary-screen drive belt (22) 345
7224 Belt drive for engine coolant pump (23) 345
7225 Drive belt for engine fan and alternator (24) 346
7226 Belt drive for cylinder variator (25) 346
7227 Belt drive for fanning mill variator (26) 347
7228 Top chain drive for tailings auger (27) 348
7229 Crop elevator chain (28) 348
7 2210 Chain drive for tailings elevator (29) 349
7 2211 Front crop elevator chain (30) 349
7 2212 Finger-feed-roller drive chain (31) 350
72213 Tank filling-auger drive chain (32) 350
72214 Belt drive for cab air conditioning compressor (33) 351
7 3 Reverse drive system 352
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7 31 Adjustment of control tie rod 352
732 Adjustment of the distance between disks 353
74 Slip clutches 354
7 41 Description 354
741 1 Clutch for main crop elevator upper shaft (1) 354
7 41 2 Clutch on finger feed roller (2) 354
7 41 3 Clutch for shaker shoe counter drive (3) 355
741 4 Shear bolt for unloading-auger counter drive (4) 355
75 Grain tank unloading auger 356
7 51 Adjustment of the support 356
76 Tires 357
7 61 Tire pressure 357
762 Replacement of Front Wheels 358
7 63 Replacement of Rear Wheels 359
7 64 Front and rear wheels assembly 360
77 Brakes 361
771 Service brakes 361
772 Park brake 362
78 Rear axle 363
781 Toe-in setting 363
782 Steering ram ball joints 363
7 83 Width setting 364
784 Telescopic arm position 365
7 85 Rear axle support 367
79 Battery 368
7 91 Battery Replacement 368
7 92 Suggestions regarding the battery 369
8 Systems 371
81 Safety Precautions 373
811 Notes 373
82 Engine supply system 374
821 Permitted fuels 374
822 Fuel Circuit 375
823 Bleeding the Fuel Supply Circuit 376
824 Catalytic fluid tank (DEF) 377
825 Injection system operation 378
83 Engine air intake and exhaust system 380
831 Operation 380
84 Engine cooling system 382
841 Coolant 382
842 Engine cooling system operation 383
85 Engine lubrication system 384
851 Operation 384
852 Oil vapor recovery system 385
86 SCR system 386
861 Operation 386
8 7 Hydraulics system 389
871 Pumps and fuel tank 389
872 Table positioning hydraulic circuits 391
8721 Cutting table oleopneumatic shock absorbers 392
8722 Flow rate proportional valve 392
8723 Hose burst valves 393
8724 Table horizontal positioning circuit 393
873 Reel rotation control hydraulic circuit 394
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874 Hydraulic steering system 395
875 Auxiliary hydraulics circuit 396
88 Hydrostatic transmission system 397
881 Front-wheel drive 397
882 Rear-wheel drive 398
89 Electrical system 399
891 Main components 399
892 Computerized system 400
893 Fuses 401
894 Additional fuses 405
895 Relays 407
8951 Additional relays 412
896 Control units 413
8961 EXT control unit 414
8962 ENEDC control unit 414
8963 FTD1 control unit 415
8964 FTD2 control unit 415
8965 Engine control unit 416
8966 Engine sensors and control unit 417
897 Electric motors 418
8971 Engine ignition control motor 418
89 7 2 Concave position control motors 418
8973 MCS concave position control motor (if installed) 419
8974 Grain tank cover position control motor 420
8975 Straw deflector control motor (if fitted) 420
8976 Fanning mill variator control motor 421
8977 Top sieve control motor 421
8978 Lower sieve motor 422
898 Sensors 422
8981 Forward speed sensor 422
8982 Cylinder speed sensor 423
8983 Fanning mill speed sensor 423
8984 Reel speed sensor 424
8985 Straw chopper speed sensor 424
8986 Performance control sensors 425
8987 Exhaust gas sensors 426
8988 Returns control sensors 427
899 Electric connectors 427
8910 Connections for diagnostics 430
8911 Flashing lights 430
9 Troubleshooting 431
91 Description 433
91 1 Feeding 433
91 2 Threshing 433
91 3 Separation and cleaning 435
91 4 Hydrostatic Transmission 438
91 5 Engine 439
91 51 EEM4 engine troubleshooting (self-diagnosis) 441
9152 Fault codes 441
916 Hydraulics system 453
91 7 Electrical system 454
918 Air conditioning circuit 454
91 9 Straw chopper 455
10 Off-Season Storage 457
101 Procedure to follow 459
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1011 Operations to be carried out after the harvest 459
1012 Ordering spare parts 460
1013 Operations to be carried out before the new season 460
11 Optional equipment 463
111 Information 465
11 11 General considerations 465
112 Optional equipment 466
11 21 Four-wheel drive 466
11 22 Camera 466
11 23 Windbreak 467
11 24 Additional lights 467
11 25 Additional lights for flip-up maize headers 469
11 26 Additional mirrors 469
11 27 Additional fire extinguisher 470
11 28 Diesel fuel prefilter 470
11 29 Air compressor for maintenance 471
11 210 Weight and moisture control monitor 472
11 211 Multimedia navigation system 472
11 212 Trailer hitch 473
11 213 Refrigerator 473
11 214 Vertical Knifes 474
11 215 Electrically-operated sieves and returns sensors 474
11 216 Cylinder cover 475
11 217 Tailings cover plate 476
11 218 Top sieve 476
11 219 Bottom sieve 477
113 Equipment for threshing 478
11 31 Equipment for maize 478
11 32 Equipment for corn-cob 480
11 33 Equipment for rice 480
11 34 Equipment for light seed crops 481
11 35 Equipment for soya and peas 481
114 Ballast weights 482
1141 Description 482
1142 Ballast weights on rear axle 483
1143 Ballast weights on the straw walker hood for machines without straw chopper 484
1144 Ballast weights on the rear wheels with a liquid mix (for tubeless tires) 485
1145 Filling tires with anti-freeze solutions 486
115 Straw chopper 487
11 51 Electrically operated straw chopper straw deflectors 487
11 52 Transport position 487
11 53 Working position 488
11 54 Operating the straw chopper 490
11 55 Disengaging the straw chopper 491
11 56 Access to the straw chopper rotor 491
11 57 Straw chopper rotor knives 492
11 58 Counter-knives 493
11 59 Chopping quality 493
11 510 Use of straw chopper in maize 494
116 Chaff Spreader 496
11 61 Working and maintenance positions 496
11 62 Chaff spreader speed 498
11 63 Disengaging the chaff spreader 498
11 64 Chaff spreader belt tensioning 498
117 Tracks 499
11 71 Use and maintenance 499
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11 72 Track chain tension 500
12 Technical Specifications 501
121 Wheels and tires 503
1211 information 503
1212 Wheel tightening torque 503
1213 Tire capacity 503
1214 Tire equipment 504
1215 Description 507
122 Dimensions 508
1221 Combine dimensions 508
1222 Clearance between unloading auger and table 512
123 Technical specifications 514
1231 Feeding unit 514
1232 Threshing sys 515
1233 Cleaning unit 520
1234 Grain tank 521
1235 Hydraulic system 522
1236 Hydrostatic system 522
1237 Engine 523
1238 Electrical components 523
1239 Transmission 524
12310 Rear axle 525
12311 Weight 525
13 Index 527
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