Krupp Crane КМК 4060 Operating Instructions Manual 2085859 – PDF DOWNLOAD
FILE DETAILS:
Krupp Crane КМК 4060 Operating Instructions Manual 2085859 – PDF DOWNLOAD
Language : English
Pages : 262
Downloadable : Yes
File Type : PDF
Size: 15.7 MB
TABLE OF CONTENTS:
Krupp Crane КМК 4060 Operating Instructions Manual 2085859 – PDF DOWNLOAD
Foreword ii – 1
Introduction 1 – 1
Instructions for use
Contents
Vehicle identification
General drawing of the truck crane
Technical description of the truck crane
Carrier
Superstructure
2 Safety regulations
2 1 Road safety
2 2 Accident prevention
2 3 Operational reliability
2 4 General safety regulations
2 4 1 Servicing and maintenance
2 4 2 Prior to working with the crane
2 4 3 Hand signals for the banksman
2 4 4 Load bearing capacity of the ground; outriggers
2 4 5 Safe distance from slopes and pits
2 4 6 Safe distance from electric cables
2 4 7 Counterweight
2 4 8 Hoisting capacity and lifting capacity
2 4 9 Effect of wind on crane operations
2 5 Operating errors
2 6 Load moment limiting system (“SLI “)
Prescribed transport condition for truck crane
Driver’s cab on carrier
Front instrument panel
Side instrument panel
Heating the driver’s cab
Heating the driver’s cab
Ventilating the driver’s cab
Fresh air blower (optional equipment)
Additional hot-water heating system (optional equipment)
Before setting off
Setting up the prescribed transport condition
In winter
Operating Instructions KMK 4060 2 085 859 en
Visual inspection of the entire crane
Checking the tyres
Checking the oil level in the carrier engine
Checking the windscreen washing system reservoir
Switching on the battery master switch
Adjusting the driver’s seat, steering column and mirrors
Moving the lever for changing the driving mode to position
II t • f • II s eenng rom earner
Changing the switch for changing the driving mode to position
II t’ f • II opera 10n rom earner
Placing a 24-hour recording disc in the tachograph
Switching on the ignition
Changing transfer case to “on-the-road gear”
Checking the suspension system
Checking that the level of the carrier is correct for on-the-road
travel
Checking the steering system for on-the-road travel
Checking that the vehicle’s electrical system is functioning
Starting the engine
Starting the engine with starter spray (optional equipment)
Engine is running – checking the instruments
Checking the pneumatic system and brake system
Refuelling
During the journey
Testing the brakes
Gears of the automatic gearbox 5 WG 201
Gears of the automatic gearbox 5 HP 600 (optional equipment)
Starting and stopping
Changing gear manually
Checking the control instruments during travel
Driving downhill with gearbox 5 WG 201
Driving downhill with gearbox 5 HP 600 (optional equipment)
Driving uphill
After each journey
Stopping the vehicle
Switching off the battery master switch for long stops
Driving off-the-road
Off-the-road gear
Differential lock in transfer case
Differential lock on the transfer drive axle
(optional equipment with drive 8×8)
Driving of a second front axle line
Transverse differential locks in the axle lines
Carrier level adjustment
Freeing the carrier when it is stuck in terrain
All-wheel drive, crab travel
Disengaging the steering lock
Steering the third and fourth axle lines
Engaging the steering locks
Tow starts 3 – 55
Crane Operation 4 – 1
Crane operator’s cab on superstructure 4 – 1
Front instrument panel 4 – 1
Controls of the safe load indicator (SLI) 4 – 8
Preparing the superstructure for crane operation 4 – 9
Ground conditions on the site 4 – 9
Visual inspection of the whole crane 4 – 9
Preparation in the driver’s cab on the carrier 4 – 10
Blocking the suspension 4 – 11
Preparation in the crane operator’s cab on the superstructure 4- 12
Outriggers 4 – 14
Operating the crane with/without outriggers 4 – 20
Operating mode with outriggers 4 – 20
Operating mode “free-on-wheels” 4- 20
External influences during operation 4 – 22
Preheating the hydraulic oil 4 – 22
Cooling the hydraulic oil 4 – 23
Wind 4-24
Hand signals 4 – 24
Operating the crane 4 – 25
Picking up the hook block 4 – 25
Reeving the hoist rope 4 – 26
Reeving modes 4 – 27
Counterweights 4 – 28
Safe Load Indicator (SLI) 4 – 34
Limit switches 4 – 39
Spotlights 4 – 39
Main hoist 4- 40
Auxiliary hoist (optional equipment) 4- 41
Slewing gear 4 – 43
Raising/lowering the boom (derricking) (main boom only) 4 – 45
Telescoping the boom 4 – 47
Movements which can be carried out simultaneously 4- 50
Moving the truck crane free-on-wheels 4 – 51
Moving the crane from the operator’s cab (superstructure) 4 – 51
Condition in which the crane can be moved with a load 4 – 52
Stopping work and unrigging the crane 4 – 55
Stopping work 4 – 55
Un rigging the crane 4 – 57
Rigging the lattice extension (optional equipment) 4 – 58
Installing the 10-m swing-away lattice extension on the main boom 4 – 58
Installing the 16-m swing-away lattice extension on the main boom 4 – 61
Inclination of the 10-m or 16-m swing-away lattice extension 4 – 65
Raising the boom with lattice extension 4 – 67
Working with the lattice extension 4 – 67
Operating Instructions KMK 4060 2 085 859 en i – 3
40604502
Index
4 8 6 Unrigging the swing-away lattice extension 4 – 67
4 9 Heating system for the crane operator’s cab 4 – 68
4 9 1 Heating the crane operator’s cab 4 – 68
4 9 2 Ventilating the crane operator’s cab 4 – 70
Procedure in case of malfunctions s – 1
Malfunctions on the superstructure 5 – 1
Electrical equipment 5 – 1
SLI troubleshooting 5 – 3
Turntable control block on superstructure 5 – 20
Main hoist 5 – 22
Auxiliary hoist (optional equipment) 5 – 24
Derricking gear 5 – 26
Telescoping gear 5 – 28
Slewing gear 5 – 32
Counterweight lifting gear 5 – 34
Webasto heating system 5 – 37
Malfunctions on the carrier 5 – 39
Electrical equipment 5 – 39
Outriggers 5 – 41
Carrier level adjustment 5 – 43
Suspension blocking 5 – 45
Drive systems 5 – 46
Tipping system for driver’s cab 5 – 60
Tipping the driver’s cab if the diesel engine or battery fails
(emergency operation) 5 – 62
6 Servicing and Maintenance 6- 1
6 1 Cleaning your truck crane 6- 1
6 2 General 6- 1
6 3 Routine work 6- 3
6 3 1 Daily inspection and maintenance work 6- 3
6 3 2 Weekly inspection and maintenance work 6- 3
6 3 3 Monthly inspection and maintenance work 6 – 4
6 3 4 Quarterly inspection and maintenance work 6- 4
6 3 5 Half-yearly inspection and maintenance work 6- 5
6 3 6 Annual inspection and maintenance work 6- 5
6 3 7 Two-yearly inspection and maintenance work 6- 5
6 4 Changing the oil 6- 6
6 5 Lubricating schedule 6- 8
6 6 Lubricant table 6 – 10
6 7 Laying-up and conservation 6 – 11
6 7 1 Work before laying-up 6 – 11
6 7 2 Work during stoppages 6 – 11
i -4 2 085 859 en Operating Instructions KMK 4060
40604502
Index
7 Technical data 7 – 1
Dimensions
Carrier
Chassis
Carrier engine
Power shift gear
Transfer case
Axle lines
Steering
Wheel suspension
Tyres
Carrier’s hydraulic system
Crane’s hydraulic system
Outriggers
Brake system
Carrier’s electrical system
Driver’s cab
Tools
Driving speeds
Climbing ability
Turning radius
Weights
Superstructure
Turntable
Main hoist
Auxiliary hoist (optional equipment)
Slewing gear
Derricking gear
Main boom
Boom extension (two-stage swing-away lattice extension,
optional equipment)
Counterweight lifting gear
Counterweight versions
Hook blocks and hook tackle ,
Tank for crane’s hydraulic system
Safety devices
Operating speeds without a load
Crane operator’s cab
Tightening torques for fixing bolts
Data sheet
DESCRIPTION:
Krupp Crane КМК 4060 Operating Instructions Manual 2085859 – PDF DOWNLOAD
Foreword:
- These operating instructions with lifting capacity tables and outrigger pressure tables
belong to the scope of supplies of truck crane KMK 4060. They are intended first and
foremost for the crane operator and contain all information required to operate truck
crane KMK 4060 safely for the permitted applications, which are listed. - These operating instructions are not intended to be used as a training manual for trainee
crane operators. The descriptions given have been written on the assumption that they
will be read by crane operators who are fully trained for working with truck cranes. - Plan each job carefully. Make sure that you obtain all the information you need
concerning the route to the site (distance, route to be followed, headroom, maximum
loads permitted to cross bridges, etc.). Find out details of the work to be performed by the
crane (load bearing capacity of the ground, weight and dimensions of the loads to be
lifted, required lifting heights and working radius, buildings, etc., which will restrict
movement). Assemble the equipment which will be needed (lifting tackle, counterweight,
lining material for the outriggers, etc.). Organize the transport and procure any permits
needed for the journey. - If you do not plan things properly you will be forced to improvise – and improvisation is
the cause of a lot of accidents!
A word of advice to all crane operators: - As you know, as the crane operator you are responsible for the crane and for all work
connected with it.
For the safety of those around you – and of course your own safety – follow the advice given
below: - Before you use the crane for the first time, familiarize yourself with its operation in all
permitted operating modes. Read these operating instructions through and compare all of
the illustrations with your crane. Go through the described procedures step by step with
your crane.
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