Krupp Crane KMK 6180 Operating Instructions Manual 2085511 – PDF DOWNLOAD
FILE DETAILS:
Krupp Crane KMK 6180 Operating Instructions Manual 2085511 – PDF DOWNLOAD
Language : English
Pages : 330
Downloadable : Yes
File Type : PDF
Size: 17.7 MB
TABLE OF CONTENTS:
Krupp Crane KMK 6180 Operating Instructions Manual 2085511 – PDF DOWNLOAD
Foreword
1 Introduction
1 1 Instructions for use
1 2 Contents
1 3 Vehicle identification
1 4 EC Declaration of Conformity
1 5 General drawing of the truck crane
1 6 Technical description of the truck crane
1 6 1 Carrier
1 6 2 Superstructure
Safety regulations
Intended use
Organisational measures
Qualifications of the staff
General safety regulations
Servicing and maintenance
Prior to working with the crane
When working with the crane
Hand signals for the banksman
Load bearing capacity of the ground; outriggers
Safe distance from slopes and pits
Safe distance from electric cables
Earthing (grounding) the truck crane and load
Counterweight
Hoisting capacity and lifting capacity
Effect of wind on crane operations
Operating errors
Load moment limiting system (SLI)
Driving
Prescribed condition for driving the truck crane on roads
Driver’s cab on carrier
Front instrument panel
Side instrument panel
Operating Instructions KMK 6180 2 085 511 en
Heating the driver’s cab
Heating the driver’s cab
Ventilating the driver’s cab
Fresh air blower (optional equipment)
Additional water heating system ( optional equipment)
Before setting off
Setting up the prescribed condition for driving on roads
In winter
Visual inspection of the entire crane
Checking the oil level in the driving engine
Checking the oil level in the automatic gearbox
Checking the coolant level
Checking the hydraulic oil level in the vehicle’s hydraulic system
Checking the stopcocks for the vehicle’s hydraulic system
Checking the tyres
Checking the windscreen washing system reservoir
Switching on the battery master switch
Adjusting the driver’s seat, steering column and mirrors
Placing a 24-hour recording disk in the tachograph
Switching on the ignition
Changing the transfer case to the “on-the-road gear”
Checking the suspension system
Checking that the level of the carrier is correct for driving on roads
Checking that the carrier’s electrical system is functioning
Starting the driving engine
Starting the driving engine with starter spray (optional equipment)
Driving engine is running – checking the instruments
Checking the compressed air system and brake system
Refuelling
During the journey
Testing the brakes
Gears of the automatic gearbox
Automatic gearbox – alternative modes
Starting and stopping
Changing gear manually
Checking the instruments while you are driving
Driving downhill
Driving uphill
After each journey
Stopping the vehicle
Switching off the battery master switch for long stops
Driving off-the-road
Off the road gear
Longitudinal differential lock in transfer case
Longitudinal differential lock on the transfer drive axle
Driving the first axle line
Transverse differential locks in the axle lines
Carrier level adjustment
Freeing the carrier when it is stuck in terrain
Towing the crane and tow starts
Tow starts
Towing the crane
Trailer operation (optional equipment)
Crane Operation
Crane operator’s cab on superstructure
Front instrument panel
Side instrument panel
Instrument panels at crane operator’s seat
Right-hand control lever
Left-hand control lever
Controls of the safe load indicator (SLI)
Heating system for the crane operator’s cab
Heating the crane operator’s cab
Ventilating the crane operator’s cab
Additional water heating system (optional equipment)
Before starting work on the site
Ground conditions on the site
Outriggers
Disconnecting the electric power supply to the superstructure
Removing the marker light from the main boom
In winter
Visual inspection of the whole crane
Checking the position of the hoist ropes
Checking the oil level in the crane engine
Checking the coolant level
Checking the hydraulic oil level in the superstructure’s hydraulic system
Checking the stopcock in the superstructure’s hydraulic system
Checking the windscreen washing system reservoir
Releasing the superstructure lock
Switching on the battery master switch
Adjusting the crane operator’s seat
Switching on the ignition
Starting the crane engine
Starting the crane engine with starter spray (optional equipment)
Engine is running – checking the instruments
Refuelling
Operating the crane with/without outriggers
Operating mode with outriggers
Operating Instructions KMK 6180 2 085 511 en
External influences while working with the crane
Preheating the hydraulic oil
Cooling the hydraulic oil
Wind
Banksman
Operating the crane
Picking up the hook block
Reeving the hoist rope
Putting down the hook block
Counterweights
Safe Load Indicator (SU)
Limit switches
Spotlights
Dead man’s switch
Main hoist
Auxiliary hoist (optional equipment)
Mechanical superstructure lock
Slewing gear
Raising/lowering the boom (derricking)
Telescope gear
Movements which can be carried out simultaneously
Critical Load Control (CLC)
Moving the truck crane when it is rigged
Ground travelled over and pressure on the ground
Position of the boom
Moving the rigged truck crane
Stopping work and unrigging the crane
Stopping work
Unrigging the crane
Boom extension/luffing fly jib
Boom extension (optional equipment)
Dimensions and weights of parts
General drawing and order of installation
Preparing the crane for installing the boom extension
Installing the foot section
Installing the intermediate section
Installing the head section
Passing the hoist rope to the head section
Folding down the attachment plate for fastening the rope end clamp
Attaching the anemometer and connecting it up to the electrical system
Connecting up the boom extension to the electrical system
Reeving the hook block on the boom extension
Adjusting the angle of the boom extension
Checking that the SU, anemometer and lifting limit switch are working
Adjusting the angle of the boom extension
Checking that the SU, anemometer and lifting limit switch are working
Raising the boom
Working with the boom extension
Unrigging the boom extension
Transporting the boom extension
Auxiliary hoist (optional equipment)
Installing the auxiliary hoist on the main hoist
Connecting up the auxiliary hoist to the electrical system
Connecting the auxiliary hoist to the hydraulic system
Checking that the auxiliary hoist is working
Removing the auxiliary hoist
Transporting the auxiliary hoist
Procedure in case of malfunctions
6 1 Malfunctions on the carrier
6 1 1 Electrical equipment
6 1 2 Starting the vehicle from another vehicle – charging the carrier battery
6 2 Malfunctions on the superstructure
6 2 1 Electrical equipment
6 3 Tipping the driver’s cab
7 Servicing and maintenance
7 1 Cleaning your truck crane
7 2 General information on care and maintenance
7 3 Routine work
7 3 1 Daily inspection and maintenance work
7 3 2 Weekly inspection and maintenance work
7 3 3 Monthly inspection and maintenance work
7 3 4 Quarterly inspection and maintenance work
7 3 5 Half-yearly inspection and maintenance work
7 3 6 Annual inspection and maintenance work
7 3 7 Two-yearly inspection and maintenance work
7 4 Routine maintenance
7 4 1 Checking load hook for deformation
7 5 Necessary measures for monitoring the winches
7 5 1 Theoretical service life
7 5 2 Used part of the theoretical service life
7 5 3 Example
7 6 Changing the oil
7 6 1 Oil change for carrier
7 6 2 Oil change for superstructure
Operating Instructions KMK 6180 2085511en
Lubricating schedule
Carrier
Superstructure
Lubricant table
Laying-up and conservation
Work before laying-up
Work during stoppages
Central lubrication system
Lubricating the sliding surfaces of the telescope sections
Checking the oil level in the suspension cylinder assemblies
Checking the condition of the hoist ropes
Hoists
Checking the oil level
Checking for leaks
Checking hoist brake
Greasing the hoist gear units
Changing the oil
Carry out a partial inspection of the hoists
Carrying out a general inspection of the hoists
Adjusting the lowering limit switch
Technical data
Dimensions
Carrier
Chassis
Driving engine
Power shift gear
Transfer case
Axle lines
Steering
Wheel suspension
Tyres
Carrier’s hydraulic system
Outriggers
Brake system
Carrier’s electrical system
Driver’s cab
Tools
Driving speeds
Climbing ability
Turning circle radii
Superstructure
Turntable
Crane engine
Crane’s hydraulic system
Main hoist
Auxiliary hoist (optional equipment)
Slewing gear
Derricking gear
Main boom
Boom extension (optional equipment)
Counterweight lifting gear
Counterweight versions
Hook blocks and hook tackle
Safety devices
Operating speeds without a load
Crane operator’s cab
Tightening torques for fixing bolts
Annex
Circuit diagrams
Operating and maintenance instructions for diesel engines
DESCRIPTION:
Krupp Crane KMK 6180 Operating Instructions Manual 2085511 – PDF DOWNLOAD
Foreword:
- These operating instructions with lifting capacity tables and outrigger pressure tables belong to the
scope of supplies of truck crane KMK 6180. They are intended first and foremost for the crane operator
and contain all information required to operate truck crane KMK 6180 safely for the permitted applications,
which are listed. - These operating instructions are not intended to be used as a training manual for trainee crane operators.
The descriptions given have been written on the assumption that they will be read by crane operators
who are fully trained for working with truck cranes. - Plan each job carefully. Make sure that you obtain all the information you need concerning the route to
the site (distance, route to be followed, headroom, maximum loads permitted to cross bridges, etc.).
Find out details of the work to be performed by the crane (load bearing capacity of the ground, weight
and dimensions of the loads to be lifted, required lifting heights and working radius, and buildings, etc.,
which will restrict movement). Assemble the equipment which will be needed (lifting tackle, counterweight,
packing material for the outriggers, etc.). Organize the journey and procure any permits
needed for it. - If you do not plan things properly you will be forced to improvise – and improvisation often
leads to accidents!
A word of advice to all crane operators: - As you know, as the crane operator you are responsible for the crane and for all work connected with it.
For the safety of those around you – and of course your own safety – please follow the advice given
below: - Before you use the crane for the first time, familiarize yourself with its operation in all permitted operating
modes. Read these operating instructions through and compare all of the illustrations with your
crane. Go through the described procedures step by step with your crane.
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V