KOMATSU PC40MRx-1 PC45MRx-1 HYDRAULIC EXCAVATOR Operation Maintenance Manual (SEAM043000T)
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KOMATSU PC40MRx-1 PC45MRx-1 HYDRAULIC EXCAVATOR Operation Maintenance Manual (SEAM043000T)
This manual provides rules and guidelines which will help you use this machine safely and effectively. The precautions in this manual must be followed at all times when performing operation and maintenance. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Accidents can be prevented by knowing beforehand conditions that may cause hazard when performing operation and maintenancel
TABLE OF CONTENTS:
KOMATSU PC40MRx-1 PC45MRx-1 HYDRAULIC EXCAVATOR Operation Maintenance Manual (SEAM043000T)
MAIN MENU.................................................................. 0 COVER...................................................................... 1 FOREWORD................................................................... 2 FOREWORD............................................................... 3 SAFETY INFORMATION..................................................... 6 INTRODUCTION........................................................... 8 DIRECTIONS OF MACHINE.............................................. 8 PRODUCT INFORMATION.................................................... 9 MACHINE SERIAL NUMBER PLATE AND ITS LOCATION....................... 9 ENGINE SERIAL NUMBER PLATE AND ITS LOCATION........................ 9 EMISSION CONTROL INFORMATION LABEL AND ITS LOCATION................ 10 SERVICE METER LOCATION............................................. 10 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR........................ 11 CONTENTS................................................................... 12 SAFETY..................................................................... 15 SAFETY INFORMATION..................................................... 16 WARNING LABELS AND PICTOGRAMS.......................................... 18 WARNING LABELS AND PICTOGRAMS - LOCATION........................... 19 WARNING LABELS AND PICTOGRAMS - ACTUAL............................. 20 SAFETY INFORMATION..................................................... 26 SAFETY MACHINE OPERATION............................................... 34 STARTING ENGINE.................................................... 34 OPERATION.......................................................... 36 TRANSPORTATION..................................................... 42 BATTERY............................................................ 43 TOWING............................................................. 45 LIFTING OBJECTS WITH BUCKET........................................ 46 SAFETY MAINTENANCE INFORMATION......................................... 47 OPERATION.................................................................. 53 MACHINE VIEW ILLUSTRATIONS............................................. 54 OVERALL MACHINE VIEW............................................... 54 CONTROLS AND GAUGES................................................ 55 DETAILED CONTROL AND GAUGES............................................ 56 MONITORING SYSTEM.................................................. 56 SWITCHES........................................................... 61 CONTROL LEVERS AND PEDALS.......................................... 64 WINDSHEILD......................................................... 69 SLIDING DOOR....................................................... 72 SLIDING WINDOW..................................................... 73 REAR WINDOW........................................................ 73 EMERGENCY ESCAPE HAMMER............................................ 74 CAP WITH LOCK...................................................... 75 ENGINE HOOD........................................................ 76 MUD COVER.......................................................... 77 FUSE............................................................... 78 BLOCK FUSE......................................................... 78 AUXILARY ELECTRIC POWER............................................ 79 OPERATION MANUAL STORAGE........................................... 79 TOOL BOX........................................................... 79 GREASE PUMP HOLDER................................................. 80 ASHTRAY............................................................ 80 MACHINE OPERATIONS AND CONTROLS........................................ 81 BEFORE STARTING ENGINE............................................. 81 STARTING ENGINE.................................................... 95 AFTER STARTING ENGINE.............................................. 98 STOPPING THE ENGINE................................................100 CHECK AFTER SHUT OFF ENGINE........................................100 MACHINE OPERATION..................................................101 STEERING THE MACHINE...............................................105 SWINGING...........................................................107 WORK EQUIPMENT CONTROLS AND OPERATIONS.............................108 PROHIBITED OPERATIONS..............................................110 GENERAL OPERATION INFORMATION......................................112 TRAVELING ON SLOPES................................................114 ESCAPE FROM MUD....................................................116 RECOMMENDED APPLICATIONS ..........................................117 BUCKET REPLACEMENT.................................................119 PARKING MACHINE....................................................120 MACHINE INSPECTION AFTER DAILY WORK................................121 LOCKING............................................................121 RUBBER SHOES AND ROAD LINERS.......................................122 TRANSPORTATION.........................................................127 TRANSPORTATION PROCEDURE...........................................127 LOADING AND UNLOADING WITH TRAILER.................................127 LIFTING MACHINE....................................................132 COLD WEATHER OPERATION.................................................134 COLD WEATHER OPERATION INFORMATION.................................134 CAB HEATER IN COLD WEATHER.........................................135 AFTER DAILY WORK COMPLETION........................................136 AFTER COLD WEATHER SEASON..........................................136 LONG TERM STORAGE......................................................137 BEFORE STORAGE.....................................................137 DURING STORAGE.....................................................137 AFTER STORAGE......................................................138 TROUBLES AND ACTIONS...................................................139 RUNNING OUT OF FUEL................................................139 PHENOMENA THAT ARE NOT FAILURES....................................139 TOWING THE MACHINE.................................................139 SEVERE JOB CONDITION...............................................140 DISCHARGED BATTERY.................................................140 OTHER TROUBLE......................................................144 MAINTENANCE................................................................149 MAINTENANCE INFORMATION................................................150 LUBRICANTS, COOLANT AND FILTERS........................................152 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.............152 ELECTRIC SYSTEM MAINTENANCE........................................154 WEAR PARTS.............................................................155 WEAR PARTS LIST....................................................155 LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS............................156 PROPER SELECTION...................................................156 TIGHTENING TORQUE SPECIFICATIONS.......................................160 TIGHTENING TORQUE LIST.............................................160 SAFETY CRITICAL PARTS..................................................161 SAFETY CRITICAL PARTS LIST.........................................161 MAINTENANCE SCHEDULE...................................................162 MAINTENANCE SCHEDULE CHART.........................................162 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.........................163 MAINTENANCE PROCEDURE..................................................164 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS).....164 WHEN REQUIRED......................................................165 CHECK BEFORE STARTING..............................................188 EVERY 100 HOURS MAINTENANCE........................................189 EVERY 250 HOURS MAINTENANCE........................................190 EVERY 500 HOURS MAINTENANCE........................................196 EVERY 1000 HOURS MAINTENANCE.......................................201 EVERY 2000 HOURS MAINTENANCE.......................................202 SPECIFICATIONS.............................................................205 SPECIFICATIONS.........................................................206 ATTACHMENTS AND OPTIONS....................................................209 ATTACHMENTS AND OPTIONS - GENERAL INFORMATION..........................210 SAFETY FIRST.......................................................210 ATTACHMENT INSTALLATION............................................211 BUCKET WITH HOOK.......................................................212 HOOK CONDITION.....................................................212 PROHIBITED OPERATIONS..............................................212 DEFROSTER CONTROLS.....................................................213 CONTROL PANEL......................................................213 MACHINE READY FOR ATTACHMENT...........................................215 LOCATIONS..........................................................215 HYDRAULIC CIRCUIT..................................................217 ATTACHMENTS OPERATIONS.............................................218 LONG-TERM STORAGE..................................................220 CHANGING MACHINE CONTROL PATTERN (IF PATTERN CHANGE VALVE EQUIPPED)....221 CONTROL PATTERN CHANGE PROCEDURE...................................221 MACHINE CONTROL PATTERNS...........................................222 ATTACHMENT GUIDE.......................................................223 ATTACHMENT COMBINATIONS............................................223 RECOMMENDED ATTACHMENT OPERATIONS......................................224 HYDRAULIC BREAKER..................................................224 INDEX......................................................................229
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⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]