KOMATSU PC2000-11R HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL GEN00218-02 – PDF DOWNLOAD
DESCRIPTION:
KOMATSU PC2000-11R HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL GEN00218-02 – PDF DOWNLOAD
SERIAL NUMBERS – 30019 and up
FOREWORD:
- Since this machine is large in size, it is divided into some units to meet
the transportation conditions and regulations applied to the transportation
route when shipped from our factory. - This manual describes how to assemble the units into the complete
machine in the field. We hope that this machine will display its quality
and you will use it safely according to the operation manual. - Many units are large in size and heavy in weight and may be handled
in a dangerous place or posture and many workers may have to work
together to sling them with cranes.
Accordingly, before starting the assembly work, the work supervisor is
required to hold a safety meeting to oblige the workers to put on protective
gear and appoint a work leader and a crane work signal man
and allot roles to all the workers for safe work.
TABLE OF CONTENTS:
KOMATSU PC2000-11R HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL GEN00218-02 – PDF DOWNLOAD
COVER 1
FOREWORD 3
CONTENTS 4
SPECIFICATIONS 7
PRECAUTIONS FOR FIELD ASSEMBLY 8
DISPOSAL OF REMOVED PARTS 9
ASSEMBLY PROCEDURE, ASSEMBLY EQUIPMENT AND SCHEDULE 10
FLOWCHART OF MAIN ASSEMBLY PROCEDURE 11
KIT LAYOUT DIAGRAM 12
TRANSPORTATION POSTURES 13
LIST OF PARTS SENT INDIVIDUALLY 22
TOOLS AND EQUIPMENT TO BE USED FOR LOCAL ASSEMBLY 44
TIGHTENING TORQUE 46
COATING MATERIALS LIST 51
SELECTION OF WIRE ROPES USED FOR ASSEMBLY 53
SELECTION OF NYLON SLINGS USED FOR ASSEMBLY 54
A ASSEMBLY OF CHASSIS 55
<Assembly of undercarriage> 56
A- 1 Assembly of track frame assembly and center frame assembly 56
A- 2 Installation of idler cushion cylinder piping 59
A- 3 Installation of travel motor piping 60
A- 4 Installation of travel motor cover 61
A- 5 Filling swing circle with grease 64
A- 6 Assembly of revolving frame assembly and undercarriage 65
A- 7 Installation of swing machinery (front) assembly (27t) Installation of swing motor (front) assembly (32t) 67
A- 8 Connection of swivel joint piping 68
A- 9 Connection of swing circle grease piping 69
<Assembly of upper structure> 70
A-10 Installation of hydraulic tank assembly 70
A-11 Installation of fuel tank assembly 75
A-12 Connection of fuel tank assembly piping and wiring 76
A-13 Installation of cab base assembly 78
A-14 Installation of emergency escape ladder 80
A-15 Installation of left floor assembly 81
A-16 Connection of cab base assembly piping 86
A-17 Connection of cab base assembly wiring 89
A-18 Connection of left floor assembly heater piping 96
<Coupling of power module> 97
A-19 Connection of left floor assembly wiring 97
A-20 Installation of tail pipe and precleaner 99
A-21 Installation of power module assembly 101
A-22 Connection of suction piping 103
A-23 Connection of oil cooler piping and pump drain piping 105
A-24 Connection of fan motor drain piping 106
A-25 Installation of suction unit undercover 107
A-26 Connection of delivery piping 108
A-27 Connection of pilot piping and fan motor piping 111
A-28 Connection of power module assembly fuel piping 112
A-29 Connection of power module assembly air conditioner piping 114
A-30 Connection of power module assembly heater piping 115
A-31 Connection of power module assembly wiring 116
<Coupling of operator’s cab> 120
A-32 Installation of operator’s cab assembly 120
A-33 Installation of rotary lamp (if equipped) 124
A-34 Installation of iridium antenna 126
A-35 Connection of operator’s cab assembly wiring 127
A-36 Connection of operator’s cab assembly hydraulic piping 130
A-37 Connection of operator’s cab assembly window washer hose 132
A-38 Connection of operator’s cab assembly air conditioner piping 133
A-39 Connection of operator’s cab assembly heater piping 135
A-40 Installation of operator’s cab rear floor assembly 136
A-41 Installation of handrail around operator’s cab 137
<Coupling of exterior parts, counterweight, etc > 138
A-42 Installation of track frame ladder 138
A-43 Installation of power module side catwalk assemblies (right and left) 139
A-44 Installation of right floor assembly, grease can cover assembly and center floor 140
A-45 Installation of fuel tank right catwalk assembly 142
A-46 Installation of fuel tank front catwalk assembly 143
A-47 Adjustment of exterior parts clearance 144
A-48 Connection of grease reel piping 145
A-49 Installation of access ladder assembly 146
A-50 Installation of counterweight assembly 147
A-51 Installation of deformation preventing stoppers for catwalk assemblies (left and right) on the side of power module 148
A-52 Installation of handrail on counterweight 149
A-53 Installation of handrail clamps 150
A-54 Connection of fuel cut wire 153
A-55 Connection of drain piping under power module 154
A-56 Connection of battery wiring 155
<Starting of engine and inspection and servicing procedures> 156
A-57 Setting of hydraulic tank strainer 156
A-58 Starting engine, checking oil and coolant levels, bleeding air from each part, and adjusting track 157
A-59 Permanent tightening of swing circle bolt 172
A-60 Parts to be touched up after field assembly (chassis side) 173
A-61 Connection of engine heater connection port 174
A-62 Installation of optional harness 177
A-63 Installation of KomVision and rear lamp 178
A-64 Connection of emergency stop switch (if equipped) (at the right below power mudule) 187
A-65 Connection of emergency stop switch (if equipped) (at the left side of ladder) 188
A-66 Installation of engine oil and PTO oil pipings 189
A-67 Installation of coolant piping 190
A-68 Installation of guard bracket (if equipped) 191
C ASSEMBLY OF BACKHOE 193
<Coupling of boom> 194
C- 1 Installation of boom cylinder 194
C- 2 Installation of boom cylinder hoses 196
C- 3 Assembly of boom sub assembly 197
C- 4 Installation of boom assembly 202
C- 5 Installation of boom cylinder head side 204
C- 6 Installation of hoses between boom and chassis 206
<Coupling of arm> 207
C- 7 Installation of arm assembly 207
C- 8 Installation of arm cylinder 210
C- 9 Connection of hoses between boom and arm 211
C-10 Connection of auto grease piping 212
C-11 Connection of wiring between boom and chassis 213
<Coupling of bucket> 214
C-12 Installation of bucket assembly 214
C-13 Installation of bucket link 217
C-14 Bleeding air from cylinders 219
C-15 Parts to be touched up after field assembly (work equipment side) 223
C-16 Bleeding air from auto grease circuit 224
M INSPECTION AND SERVICING PROCEDURES AFTER ASSEMBLY 227
M- 1 Inspection of oil levels and coolant levels and using standard of fuel and lubricant 228
M- 2 Flushing of hydraulic circuit 230
M- 3 Releasing residual pressure from hydraulic circuit 239
M- 4 Releasing residual pressure from HIC circuit and check of gas pressure in HIC accumulator 240
M- 5 Charging air conditioner with refrigerant 241
M- 6 Installed angles of mirrors 244
M- 7 Installed angles of lights 247
M-8 Method for starting up KOMTRAX terminal and default setting of KOMTRAX Plus controller 250
M- 9 Method of camera calibration for KomVision 251
PC2000-11R Main pump air bleeding check sheet 264
FIELD ASSEMBLY INSPECTION REPORT (BACKHOE) 265
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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