KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:25001 and up) KOMATSU PC160LC-8
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KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:25001 and up) KOMATSU PC160LC-8
- This manual gives details of the operation and methods of inspection and maintenance for this machine that must be obeyed in order to use the machine safely. Most accidents are caused by the failure to follow fundamental safety rules for the operation and maintenance of machines. Read, understand and follow all precautions and warnings in this manual and on the machine before performing operation and maintenance. Failure to do so may result in serious injury or death.
- Komatsu cannot predict every circumstance that might involve a potential hazard when the machine is used. Therefore, the safety messages in this manual and on the machine may not include all possible safety precautions. If you carry out any operation, inspection, or maintenance under conditions that are not described in this manual, understand that it is your responsibility to take the necessary precautions to ensure safety. In no event should you or others engage in the prohibited uses or actions described in this manual.
- Improper operation and maintenance of the machine can be hazardous and could result in serious injury or death. If you sell the machine, be sure to give this manual to the new owner together with the machine. Always keep this Operation and Maintenance Manual in the location shown on the right so that all relevant personnel can read it at any time. Storage location for the Operation and Maintenance Manual: magazine box on the left side of the operator’s seat.
- If this manual is lost or damaged, contact your distributor immediately to arrange for its replacement. For details regarding the machine serial No. you will need to provide your Komatsu distributor, see “YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR (PAGE 1-6)”. This manual uses the international units (SI) for units of measurement. For reference, units that have been used in the past are given in ( ). The explanations, values, and illustrations in this manual have been prepared based on the latest information available as of the date of its publication.
- Continuing improvements in the design of this machine may lead to additional changes that are not reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information concerning your machine or with questions regarding information contained in this manual.
- The numbers in circles in the illustrations correspond to the numbers in ( ) in the text. (For example:1 → (1)) Komatsu delivers machines that comply with all applicable regulations and standards of the country to which it has been shipped. If this machine has been purchased in another country, it may lack certain safety devices and specifications that are necessary for use in your country. If there is any question about whether your product complies with the applicable standards and regulations of your country, consult Komatsu or your Komatsu distributor before operating the machine.
TABLE OF CONTENTS:
KOMATSU PC160LC-8 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:25001 and up) KOMATSU PC160LC-8
COVER.......................................................................................... 1 FOREWORD....................................................................................... 2 BEFORE READING THIS MANUAL................................................................. 3 SAFETY INFORMATION......................................................................... 4 INTRODUCTION............................................................................... 5 USE OF MACHINE......................................................................... 5 DIRECTIONS OF MACHINE.................................................................. 5 VISIBILITY FROM OPERATOR'S SEAT........................................................ 5 PRODUCT INFORMATION........................................................................ 6 PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE........................... 6 EPA REGULATIONS, ENGINE NUMBER PLATE................................................... 6 SERVICE METER LOCATION................................................................. 7 YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR............................................ 7 CONTENTS................................................................................... 8 SAFETY......................................................................................... 12 SAFETY..................................................................................... 13 SAFETY LABELS.............................................................................. 16 LOCATION OF SAFETY LABELS.............................................................. 17 SAFETY LABELS.......................................................................... 18 GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE.................................... 25 PRECAUTIONS BEFORE STARTING OPERATION.................................................. 25 PREPARATIONS FOR SAFE OPERATION........................................................ 25 FIRE PREVENTION........................................................................ 27 PRECAUTIONS WHEN GETTING ON OR OFF MACHINE............................................. 28 DO NOT GET CAUGHT IN WORK EQUIPMENT.................................................... 30 PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES........................................... 30 PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS.................................. 30 UNAUTHORIZED MODIFICATION.............................................................. 31 PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS......................................... 31 PRECAUTIONS RELATED TO CAB GLASS....................................................... 31 PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING........................................ 31 PRECAUTIONS FOR OPERATION.................................................................. 32 PRECAUTIONS FOR JOBSITE................................................................ 32 STARTING ENGINE........................................................................ 34 OPERATION.............................................................................. 36 TRANSPORTATION......................................................................... 44 TOWING................................................................................. 45 LIFTING OBJECTS WITH BUCKET............................................................ 45 PRECAUTIONS FOR MAINTENANCE................................................................ 46 PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE................................. 46 PRECAUTIONS FOR INSPECTION AND MAINTENANCE............................................. 50 OPERATION...................................................................................... 56 MACHINE VIEW ILLUSTRATIONS................................................................. 57 OVERALL MACHINE VIEW................................................................... 57 CONTROLS AND GAUGES.................................................................... 58 DETAILED CONTROLS AND GAUGES............................................................... 60 MONITORING SYSTEM...................................................................... 60 SWITCHES...............................................................................126 CONTROL LEVERS AND PEDALS..............................................................130 SUN ROOF...............................................................................133 WINDSHIELD.............................................................................133 EMERGENCY ESCAPE HAMMER................................................................139 DOOR LOCK..............................................................................139 CAP WITH LOCK..........................................................................140 DRINK BOX..............................................................................142 MAGAZINE BOX...........................................................................142 ASHTRAY................................................................................142 AIR CONDITIONER CONTROLS...............................................................143 RADIO..................................................................................156 AUXILIARY ELECTRIC POWER...............................................................161 FUSE...................................................................................162 FUSIBLE LINK...........................................................................163 CONTROLLER.............................................................................163 TOOL BOX...............................................................................163 GREASE GUN HOLDER......................................................................164 FIRE EXTINGUISHER......................................................................164 MACHINE OPERATIONS AND CONTROLS............................................................165 BEFORE STARTING ENGINE.................................................................165 STARTING ENGINE........................................................................187 AFTER STARTING ENGINE..................................................................190 STOPPING THE ENGINE....................................................................201 MACHINE OPERATION......................................................................202 STEERING THE MACHINE...................................................................206 SWINGING...............................................................................208 WORK EQUIPMENT CONTROLS AND OPERATIONS.................................................209 WORKING MODE...........................................................................211 PROHIBITED OPERATIONS..................................................................213 GENERAL OPERATION INFORMATION..........................................................216 TRAVELING ON SLOPES....................................................................218 ESCAPE FROM MUD........................................................................220 RECOMMENDED APPLICATIONS...............................................................221 BUCKET REPLACEMENT AND INVERSION.......................................................223 PARKING MACHINE........................................................................227 MACHINE INSPECTION AFTER DAILY WORK....................................................228 LOCKING................................................................................229 TRANSPORTATION.............................................................................230 TRANSPORTATION PROCEDURE...............................................................230 LOADING AND UNLOADING WITH TRAILER.....................................................231 LIFTING MACHINE........................................................................241 COLD WEATHER OPERATION.....................................................................243 COLD WEATHER OPERATION INFORMATION.....................................................243 AFTER DAILY WORK COMPLETION............................................................245 AFTER COLD WEATHER SEASON..............................................................245 LONG TERM STORAGE..........................................................................246 BEFORE STORAGE.........................................................................246 DURING STORAGE.........................................................................246 AFTER STORAGE..........................................................................247 STARTING MACHINE AFTER LONG-TERM STORAGE...............................................247 TROUBLES AND ACTIONS.......................................................................248 RUNNING OUT OF FUEL....................................................................248 PHENOMENA THAT ARE NOT FAILURES........................................................248 TOWING THE MACHINE.....................................................................249 LIGHTWEIGHT TOWING HOLE................................................................250 SEVERE JOB CONDITION...................................................................250 DISCHARGED BATTERY.....................................................................251 OTHER TROUBLE..........................................................................255 MAINTENANCE....................................................................................262 MAINTENANCE INFORMATION....................................................................263 OUTLINE OF SERVICE.........................................................................265 HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC.................................265 ELECTRIC SYSTEM MAINTENANCE............................................................268 WEAR PARTS.................................................................................269 WEAR PARTS LIST........................................................................269 RECOMMENDED FUEL, COOLANT, AND LUBRICANT...................................................270 RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL....272 TIGHTENING TORQUE SPECIFICATIONS...........................................................273 TIGHTENING TORQUE LIST.................................................................273 SAFETY CRITICAL PARTS......................................................................274 SAFETY CRITICAL PARTS LIST.............................................................275 MAINTENANCE SCHEDULE.......................................................................276 MAINTENANCE SCHEDULE CHART.............................................................276 MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER.............................................278 MAINTENANCE PROCEDURE......................................................................279 INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS).........................279 INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS).........................279 WHEN REQUIRED..........................................................................280 CHECK BEFORE STARTING..................................................................307 EVERY 100 HOURS MAINTENANCE............................................................308 EVERY 250 HOURS MAINTENANCE............................................................309 EVERY 500 HOURS MAINTENANCE............................................................313 EVERY 1000 HOURS MAINTENANCE...........................................................326 EVERY 2000 HOURS MAINTENANCE...........................................................333 EVERY 4000 HOURS MAINTENANCE...........................................................340 EVERY 5000 HOURS MAINTENANCE...........................................................344 EVERY 8000 HOURS MAINTENANCE...........................................................345 SPECIFICATIONS.................................................................................346 SPECIFICATIONS.............................................................................347 ATTACHMENTS, OPTIONS...........................................................................350 GENERAL PRECAUTIONS FOR SAFETY.............................................................351 PRECAUTIONS WHEN SELECTING.............................................................351 READ THE INSTRUCTION MANUAL THOROUGHLY.................................................351 PRECAUTIONS WHEN REMOVING OR INSTALLING................................................351 PRECAUTIONS WHEN USING.................................................................351 BUCKET WITH HOOK...........................................................................352 HOOK CONDITION.........................................................................352 PROHIBITED OPERATIONS..................................................................352 MACHINE READY FOR ATTACHMENT...............................................................353 LOCATIONS..............................................................................353 HYDRAULIC CIRCUIT......................................................................357 ATTACHMENT REMOVAL AND INSTALLATION....................................................362 ATTACHMENT OPERATIONS..................................................................366 LONG TERM STORAGE......................................................................370 SPECIFICATIONS.........................................................................370 ATTACHMENT GUIDE...........................................................................371 ATTACHMENT COMBINATIONS................................................................372 TRACK SHOES SELECTION..................................................................373 BUCKET TEETH SELECTION.................................................................374 RECOMMENDED ATTACHMENT OPERATIONS..........................................................375 HYDRAULIC BREAKER......................................................................375 HANDLING MACHINES EQUIPPED WITH KOMTRAX....................................................380 BASIC PRECAUTIONS......................................................................380 INDEX..........................................................................................382
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⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
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