KOMATSU PC1600-1 HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL 10001 – PDF DOWNLOAD
DESCRIPTION:
KOMATSU PC1600-1 HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL 10001 – PDF DOWNLOAD
POINTS REGARDING LOCAL ASSEMBLY:
- The work place should be suitable for the machine. The following points should be considered.
• Area
• Hardness of ground surface
• Levelness
• Entry/exit roads, turning space - Assembly work on the hydraulic circuit must not be carried out in any place where dust or rain can get into
the circuit during the operation. If the work is carried out outside, avoid places where there is rain or strong wind. - Preparation and checks of lifting tools and jigs Check each lifting tool and jig thoroughly.
In particular, check stands and blocks made of wood to check that the inside is not rotted or cracked. - Checks during actual operation. Apply the parking brake of the trailer and crane securely, then put blocks under the wheels. Lower the pressure and temperature of the engine, hydraulic oil, and cooling water before starting work.
When starting the engine, always give an agreed signal, such as blowing the horn, to warn the people around
the machine. Check also that the work equipment levers and travel levers are in neutral, and that the fuel control
lever is at the low idling position.
TABLE OF CONTENTS:
KOMATSU PC1600-1 HYDRAULIC EXCAVATOR FIELD ASSEMBLY INSTRUCTION MANUAL 10001 – PDF DOWNLOAD
COVER 1
CONTENTS 2
A GENERAL 5
A-1: POINTS REGARDING LOCAL ASSEMBLY 5
A-2: PRECAUTIONS WHEN ASSEMBLING,TIGHTENING TORQUE OF BOLTS,SCREWS AND TAPER SEAL HOLES 6
A-3: SEPARATE UNITS (TRANSPORTATION KITS) 9
A-4: LIST OF PARTS SENT INDIVIDUALLY 33
A-5: ASSEMBLY PROCEDURE,ASSEMBLY EQUIPMENT,AND SCHEDULE 46
A-6: KIT LAYOUT DIAGRAM 47
A-7: TOOLS AND EQUIPMENT TO BE USED 48
B ASSEMBLY OF CHASSIS 52
B-1: ASSEMBLY OF TRACK FRAME AND AXLE 53
B-2: TRAVEL MOTOR PIPING 56
B-3: IDLER CUSHION CYLINDER PIPING 58
B-4: INSTALLATION OF TRAVEL MOTOR GUARD 59
B-5: FILLING SWING CIRCLE WITH GREASE 60
B-6: ASSEMBLY OF REVOLVING FRAME ASSEMBLY AND AXLE ASSEMBLY 61
B-7: SWIVEL TRAVEL PIPING 63
B-8: SWING CIRCLE GREASE TUBE PIPING 65
B-9: INSTALLATION OF LEFT AND RIGHT LADDERS 66
B-10: INSTALLATION OF LEFT CATWALK 67
B-11: INSTALLATION OF RIGHT CATWALK 68
B-12: INSTALLATION OF CATWALK,HANDRAIL BESIDE OPERATOR’S CAB 69
B-13: INSTALLATION OF OPERATOR’S CAB LADDER 71
B-14: INSTALLATION OF OPERATOR’S CAB HANDRAIL 72
B-15: INSTALLATION OF OPERATOR’S CAB LADDER,HANDRAIL 73
B-16: INSTALLATION OF HANDRAIL AT REAR OF OPERATOR’S CAB 74
B-17: INSTALLATION OF HANDRAIL FOR STEP AT REAR OF OPERATOR’S CAB 75
B-18: OPERATOR’S CAB FRONT FRAME,HANDRAIL 76
B-19: LEFT DECK HANDRAIL 77
B-20: RIGHT DECK HANDRAIL 78
B-21: INSTALLATION OF LADDER ON TOP OF HYDRAULIC TANK 79
B-22: INSTALLATION OF COUNTERWEIGHT 80
B-23: INSTALLATION OF COUNTERWEIGHT LADDERS 81
B-24: INSTALLATION OF HANDRAIL ON TOP OF FUEL TANK,COUNTERWEIGHT 82
B-25: INSTALLATION OF FUEL TANK VIBRATION STOPPER BRACKET 83
B-26: INSTALLATION OF GREASE REEL,HOSE,BRACKET 84
B-27: INSTALLATION OF LEFT CAB BASE ASSEMBLY 85
B-28: INSTALLATION OF OPERATOR’S CAB ASSEMBLY 88
B-29: INSTALLATION OF WIPER MOTOR COVER INSIDE OPERATOR’S CAB 89
B-30: INSTALLATION OF OPERATOR’S CAB ASSEMBLY 90
B-31: CONNECTION OF HYDRAULIC PIPING OF OPERATOR’S CAB ASSEMBLY 91
B-32: CONNECTION OF WIRING OF LEFT CAB BASE ASSEMBLY 96
B-33: CONNECTION OF WIRING OF OPERATOR’S CAB ASSEMBLY 98
B-34: CONNECTION OF WINDOW WASHER HOSE OF OPERATOR’S CAB ASSEMBLY 99
B-35: CONNECTION OF AIR PIPING OF LEFT CAB BASE ASSEMBLY 101
B-36: CONNECTION OF GREASE PIPING OF OPERATOR’S CAB ASSEMBLY 102
B-37: CONNECTION OF AIR CONDITIONER PIPING OF LEFT CAB BASE ASSEMBLY 104
B-38: CONNECTION OF AIR CONDITIONER PIPING OF OPERATOR’S CAB ASSEMBLY 107
B-39: INSTALLATION OF COUNTERWEIGHT LAMP (OPTION) 109
B-40: START ENGINE 110
B-41: FINAL TIGHTENING OF SWING CIRCLE MOUNTING BOLTS 115
C INSTALLATION OF BACKHOE 116
C-1: INSTALLATION OF BOOM CYLINDER TO CHASSIS 117
C-2: INSTALLATION OF BOOM CYLINDER PIPING 119
C-3: BLEEDING AIR FROM BOOM CYLINDER 121
C-4: BOOM SUB-ASSEMBLY 122
C-5: INSTALLATION OF BOOM ASSEMBLY 130
C-6: INSTALLATION OF BOOM CYLINDER TOP PIN 134
C-7: CONNECTION OF ARM ASSEMBLY TO BOOM 136
C-8: INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS 139
C-9: INSTALLATION OF ARM CYLINDER TOP PIN 142
C-10: BLEEDING AIR FROM ARM CYLINDER 144
C-11: INSTALLATION OF HYDRAULIC HOSES BETWEEN BOOM AND ARM 145
C-12: CONNECTION OF GREASE PIPING BETWEEN BOOM AND CHASSIS 147
C-13: CONNECTION OF WIRING BETWEEN BOOM AND CHASSIS 151
C-14: INSTALLATION OF HOSES BETWEEN BOOM AND CHASSIS 152
C-15: INSTALLATION OF HYDRAULIC HOSE,CLAMPS BETWEEN BOOM AND CHASSIS 155
C-16: CONNECTION OF BUCKET ASSEMBLY TO ARM 156
C-17: INSTALLATION OF BUCKET LINK 159
C-18: BLEEDING AIR FROM BUCKET CYLINDER 161
D INSTALLATION OF LOADING SHOVEL 162
D-1: INSTALLATION OF BOOM CYLINDER TO CHASSIS 163
D-2: INSTALLATION OF BOOM CYLINDER PIPING 165
D-3: BLEEDING AIR FROM BOOM CYLINDER 166
D-4: BOOM SUB-ASSEMBLY 167
D-5: INSTALLATION OF BOOM ASSEMBLY 170
D-6: INSTALLATION OF BUCKET CYLINDER FOOT PORTION 176
D-7: ARM SUB-ASSEMBLY 178
D-8: INSTALLATION OF ARM ASSEMBLY 181
D-9: INSTALLATION OF ARM CYLINDER TOP PIN 183
D-10: BLEEDING AIR FROM ARM CYLINDER 185
D-11: INSTALLATION OF SIDE LINK 186
D-12: INSTALLATION OF HOSE BETWEEN BOOM AND CHASSIS 187
D-13: INSTALLATION OF HYDRAULIC HOSE BETWEEN BOOM AND ARM 189
D-14: INSTALLATION OF FRONT LINK 191
D-15: CONNECTION OF BUCKET ASSEMBLY TO ARM 193
D-16: BLEEDING AIR FROM BUCKET CYLINDER 197
D-17: CONNECTION OF BOTTOM CYLINDER HOSE 198
D-18: BLEEDING AIR FROM BOTTOM CYLINDER 199
D-19: CONNECTION OF GREASE HOSE BETWEEN BOOM AND ARM 200
D-20: CONNECTION OF GREASE HOSE AT THE ARM CYLINDER TOP 202
D-21: CONNECTION OF GREASE HOSE AT THE ARM CYLINDER FOOT 203
D-22: CONNECTION OF GREASE PIPING BETWEEN BOOM AND CHASSIS 204
D-23: CONNECTION OF WIRING BETWEEN BOOM AND CHASSIS 205
D-24: INSTALLATION OF ARM POTENTIOMETER 208
D-25: ADJUSTMENT OF WORK EQUIPMENT POTENTIOMETER 210
D-26: ADJUSTMENT OF WORK EQUIPMENT CONTROL BOX (LOADING SHOVEL) 211
E CHECK OF ALL PARTS DURING AND AFTER ASSEMBLY 218
E-1: CHECK OF ALL PARTS DURING AND AFTER ASSEMBLY WITH FIELD ASSEMBLY INSPECTION REPORT 218
E-2: FLUSH THE HYDRAULIC CIRCUIT AS FOLLOWS 219
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VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
I.G
