KOMATSU PC100-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:J20001 & UP) KOMATSU PC100-6
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KOMATSU PC100-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:J20001 & UP) KOMATSU PC100-6
- This manual provides rules and guidelines which will help you use this machine safely and effectively. Keep this manual handy and have all personnel read it periodically. If this manual has been lost or has become dirty and can not be read, request a replacement manual from Komatsu or your Komatsu distributor.
- If you sell the machine, be sure to give this manual to the new owners. Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
- This manual may contain attachments and optional equipment that are not available in your area. Consult Komatsu or your Komatsu distributor for those items you may require.
TABLE OF CONTENTS:
KOMATSU PC100-6 HYDRAULIC EXCAVATOR OPERATION & MAINTENANCE MANUAL (SN:J20001 & UP) KOMATSU PC100-6
MAIN MENU........................................................... 0 COVER............................................................... 1 1. FOREWORD......................................................... 2 2. SAFETY INFORMATION............................................... 3 3. INTRODUCTION..................................................... 4 4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR.... 5 5. CONTENTS......................................................... 6 SAFETY.............................................................. 10 6. GENERAL INFORMATION.......................................... 11 7. PRECAUTIONS DURING OPERATION................................. 17 7.1 BEFORE STARTING ENGINE.................................. 17 7.2 OPERATING MACHINE....................................... 19 7.3 TRANSPORTATION.......................................... 24 7.4 BATTERY................................................. 25 7.5 TOWING.................................................. 26 7.6 BUCKET WITH HOOK........................................ 27 8. PRECAUTIONS FOR MAINTENANCE.................................. 30 8.1 BEFORE CARRYING OUT MAINTENANCE......................... 30 8.2 DURING MAINTENANCE...................................... 33 9. POSITION FOR ATTACHING SAFETY LABELS......................... 37 OPERATION........................................................... 42 10. GENERAL VIEW................................................ 43 10.1 GENERAL VIEW OF MACHINE................................ 43 10.2 GENERAL VIEW OF CONTROLS AND GAUGES.................... 44 11. EXPLANATION OF COMPONENTS................................... 45 11.1 MACHINE MONITOR........................................ 45 11.2 METER.................................................. 56 11.3 SWITCHES............................................... 57 11.4 CONTROL LEVERS, PEDALS................................. 62 11.5 CEILING WINDOW......................................... 67 11.6 FRONT WINDOW........................................... 68 11.7 DOOR LOCK.............................................. 70 11.8 CAP, COVER WITH LOCK................................... 71 11.9 HOT/COOL BOX........................................... 72 11.10 LUGGAGE BOX........................................... 72 11.11 ASHTRAY............................................... 72 11.12 AIR CONDITIONER....................................... 73 11.13 CAR RADIO............................................. 76 11.14 FUSE.................................................. 80 11.15 FUSIBLE LINK.......................................... 81 11.16 CONTROLLERS........................................... 81 11.17 TOOL BOX.............................................. 81 11.18 GREASE PUMP HOLDER.................................... 81 12. OPERATION................................................... 82 12.1 CHECK BEFORE STARTING ENGINE........................... 82 12.2 STARTING ENGINE........................................ 92 12.3 OPERATIONS AND CHECKS AFTER STSRTING ENGINE............ 95 12.4 MOVING MACHINE.........................................101 12.5 STEERING MACHINE.......................................104 12.6 STOPPING MACHINE.......................................106 12.7 SWINGING...............................................107 12.8 OPERATIONS OF WORK EQUIPMENT...........................108 12.9 WORKING MODE SELECTION.................................109 12.10 PROHIBITIOINS FOR OPERATION...........................111 12.11 PRECAUTIONS FOR OPERATION.............................113 12.12 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS...........114 12.13 HOW TO ESCAPE FROM MUD................................116 12.14 WORK POSSIBLE USING HYDRAULIC EXCAVATOR...............117 12.15 REPLACEMENT AND INVERSION OF BUCKET...................118 12.16 PARKING MACHINE.......................................120 12.17 CHECK AFTER FINISHING WORK............................121 12.18 STOPPING ENGINE.......................................122 12.19 CHECK AFTER STOPPING ENGINE...........................123 12.20 LOCKING...............................................123 13. TRANSPORTATION..............................................124 13.1 LOADING, UNLOADING WORK................................124 13.2 PRECAUTIONS AFTER COMPLETION OF WORK...................126 13.3 PRECAUTIONS FOR TRANSPORTATION.........................127 14. COLD WEATHER OPERATION......................................129 14.1 PRECAUTIONS FOR LOW TEMPERATURE........................129 14.2 PRECAUTIONS AFTER COMPLETION OF WORK...................131 14.3 AFTER COLD WEATHER.....................................131 15. LONG-TERM STORAGE...........................................132 15.1 BEFORE STORAGE.........................................132 15.2 DURING STORAGE.........................................133 15.3 AFTER STORAGE..........................................133 15.4 STARTING MACHINE AFTER LONG-TERM STORAGE...............133 16. TROUBLESHOOTING.............................................134 16.1 PHENOMENA THAT ARE NOT FAILURES........................134 16.2 METHOD OF TOWING MACHINE...............................134 16.3 USING METHOD OF LIGHT-WEIGHT TOWING HOOK...............134 16.4 PRECAUTIONS ON PARTICULAR JOBSITES.....................135 16.5 IF BATTERY IS DISCHARGED...............................135 16.6 OTHER TROUBLE..........................................139 MAINTENANCE.........................................................144 17. GUIDES TO MAINTENANCE.......................................145 18. OUTLINES OF SERVICE.........................................147 18.1 OUTLINE OF OIL, FUEL, COOLANT..........................147 18.2 OUTLINE OF ELECTRIC SYSTEM ............................150 18.3 OUTLINE OF HYDRAULIC SYSTEM............................151 19. WEAR PARTS LIST.............................................152 20. USE OF FUEL LIST............................................153 21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS..............157 21.1 INTRODUCTION OF NECESSARY TOOLS........................157 21.2 TORQUE LIST............................................158 22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS...............159 23. MAINTENANCE SCHEDULE CHART..................................161 23.1 MAINTENANCE SCHEDULE CHART.............................161 23.2 MAINTENANCE INTERVAL WHEN USING HYDRAULIC BREAKER......163 24. SERVICE PROCEDURE...........................................164 24.1 INITIAL 250 HOURS SERVICE..............................164 24.2 WHEN REQUIRED..........................................165 24.3 CHECK BEFORE STARTING..................................183 24.4 EVERY 50 HOURS SERVICE.................................187 24.5 EVERY 100 HOURS SERVICE................................188 24.6 EVERY 250 HOURS SERVICE................................191 24.7 EVERY 500 HOURS SERVICE................................198 24.8 EVERY 1000 HOURS SERVICE...............................203 24.9 EVERY 2000 HOURS SERVICE...............................206 24.10 EVERY 4000 HOURS SERVICE..............................212 SPECIFICATIONS......................................................214 25. SPECIFICATIONS..............................................215 OPTIONS, ATTACHMENTS................................................222 26. GENERAL PRECAUTIONS.........................................223 26.1 PRECAUTIONS RELATED TO SAFETY..........................223 26.2 PRECAUTIONS WHEN INSTALLING ATTACHMENTS................224 27. HANDLING BUCKET WITH HOOK...................................225 27.1 CHECKING FOR DAMAGE TO BUCKET WITH HOOK................225 27.2 PROHIBITED OPERATIONS..................................225 27.3 PRECAUTIONS DURING OPERATIONS..........................225 28. USING SEAT BELT.............................................226 28.1 EAT BELT...............................................226 29. HANDLING CAR HEATER.........................................228 29.1 EXPLANATION OF COMPONENTS..............................228 29.2 PREPARING CAR HEATER...................................229 30. MACHINES READY FOR ATTACHMENTS..............................230 30.1 GENERAL LOCATIONS......................................230 30.2 HYDRAULIC CIRCUIT......................................232 30.3 OPERATION..............................................235 30.4 HANDLING ACCUMULATOR...................................237 30.5 LONG-TERM STORAGE......................................238 30.6 SPECIFICATIONS.........................................238 31. INTRODUCTION OF OPITIONAL PARTS AND ATTACHMENTS.............239 31.1 INTRODUCTION OF OPTIONAL PARTS AND ATTACHMENTS.........239 31.2 ATTACHMENT INSTALLATION COMBINATION TABLE..............240 31.3 SELECTION OF TRACK SHOES...............................241 31.4 HANDLING RUBBER PAD SHOE...............................242 31.5 HANDLING AUTOMATIC GREASING CONTROLLER.................244 32. EXTENDING MACHINE SERVICE LIFE..............................249 32.1 HYDRAULIC BREAKER......................................249 32.2 POWER RIPPER...........................................252 32.3 FORK FORK GRAB.........................................253 32.4 GRAPPLE BUCKET.........................................254 32.5 SCRAP GRAPPLE..........................................255 32.6 CRUSHER & SMASHER......................................256 32.7 HYDRAULIC PILE DRIVER..................................257 32.8 HYDRAULIC EXCAVATOR WITH MULTI-PURPOSE CRANE...........258
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⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]
Stetson Reese –
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