KOMATSU 960E-1 DUMP TRUCK FIELD ASSEMBLY MANUAL (SN:A30003-A30024)
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DESCRIPTION:
KOMATSU 960E-1 DUMP TRUCK FIELD ASSEMBLY MANUAL (SN:A30003-A30024)
- This manual is provided to aid assemblers during field assembly of the standard Komatsu 830E-AC dump truck. Variations of design required for specific truck orders may require some modification of the general procedures outlined in this manual. Follow all safety notices, warnings, and cautions provided in this book when assembling the truck.
- General assembly pictures and illustrations are used in this manual. At times the illustrations may not reflect the current production truck model. This manual lists metric (SI) and U.S. standard dimensions throughout. All location references to “front”, “rear”, “right”, or “left”, are given in respect to the operator’s normal seated position.
- It is recommended that all maintenance personnel read and understand the materials in the service manual before performing maintenance and/or operational checks on the assembled truck.
TABLE OF CONTENTS:
KOMATSU 960E-1 DUMP TRUCK FIELD ASSEMBLY MANUAL (SN:A30003-A30024)
COVER................................................... 1 FOREWORD................................................ 3 TABLE OF CONTENTS....................................... 5 SAFETY RULES, TOOL & EQUIPMENT.......................... 7 TRUCK COMPONENTS AND SPECIFICATIONS..................... 19 MAJOR COMPONENTS WEIGHTS................................ 25 FIELD WELDING FOR ASSEMBLY OR REPAIR.................... 27 WELDER QUALIFICATION AND TRAINING................... 27 WELD PROCEDURES..................................... 27 APPROVED CONSUMABLES................................ 27 WELD QUALITY REQUIREMENTS........................... 27 MATERIALS, CONTROLS, AND PRECAUTIONS................ 28 WELD INSPECTION..................................... 28 RECORDS............................................. 29 ANNEX A............................................. 29 ANNEX B............................................. 31 BIBLIOGRAPHY........................................ 34 RECEIVING & ASSEMBLY PREPARATION........................ 37 CHASSIS ASSEMBLY........................................ 39 RECOMMENDED ASSEMBLY DATA........................... 39 BASIC ASSEMBLY PROCEDURE............................ 39 ORDER OF ASSEMBLY................................... 40 CHASSIS ASSEMBLY.................................... 41 HARDWARE TIGHTENING METHOD...................... 41 GENERAL PRECAUTIONS AND INSTRUCTION............. 42 HYDRAULIC SYSTEM FLUSHING....................... 42 DUMP BODY ASSEMBLY...................................... 91 GENERAL INFORMATION................................. 91 BODY WELDING INFORMATION............................ 92 BODY ASSEMBLY....................................... 92 FINAL ASSEMBLY.......................................... 99 FINAL CHECKOUT..........................................115 APPENDIX................................................117 LUBRICATION CHART...................................119 SUSPENSION OILING AND CHARGING PROCEDURE............121 OIL AND NITROGEN SPECIFICATIONS CHARTS..............128 TOE-IN ADJUSTMENT...................................129 INTERFACE MODULE CHECKOUT PROCEDURE.................131 AUTOMATIC LUBRICATION SYSTEM CHECKOUT PROCEDURE.....143 RESERVE OIL SYSTEM CHECKOUT PROCEDURE...............145 AIR CONDITIONING CHECKOUT PROCEDURE.................147 AIR CONDITIONING DRIVE BELT ADJUSTMENT PROCEDURE....149 HYDRAULIC SYSTEM CHECKOUT PROCEDURE.................151 BRAKE SYSTEM CHECKOUT PROCEDURE.....................175 VHMS SETUP PROCEDURE................................197 VHMS CHECKOUT PROCEDURE.............................211 PAYLOAD METER III CHECKOUT PROCEDURE................215 ELECTRICAL CHECKOUT PROCEDURE.......................229 AMENDMENTS TO ELECTRICAL CHECKOUT PROCEDURE.........317 STANDARD TORQUE CHARTS AND CONVERSION TABLES........321 FIELD ASSEMBLY INSPECTION REPORT....................327 50 HOUR POST-COMMISIONING CHECKSHEET................333
PLEASE NOTE:
⦁ This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
⦁ Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
Jasiah Murphy –