Jungheinrich Forklift DFG TFG 540 – 550 Operating Instructions Manual 51167690 – PDF DOWNLOAD
FILE DETAILS:
Jungheinrich Forklift DFG TFG 540 – 550 Operating Instructions Manual 51167690 – PDF DOWNLOAD
Language : English
Pages : 172
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Jungheinrich Forklift DFG TFG 540 – 550 Operating Instructions Manual 51167690 – PDF DOWNLOAD
DFG 540
DFG 545
DFG 550
TFG 540
TFG 545
TFG 550
Foreword
Notes on the operating instructions
- The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
- The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
- The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system.
- No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Jungheinrich Forklift DFG TFG 540 – 550 Operating Instructions Manual 51167690 – PDF DOWNLOAD
A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or accessories 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Assembly Overview 16
2 2 Functional Description 17
3 Technical Specifications 19
3 1 Performance data 19
3 2 Dimensions 21
3 3 Weights 23
3 4 Mast versions 24
3 5 Tyre type 26
3 6 Engine Data 27
3 7 EN norms 28
3 8 Conditions of use 29
3 9 Electrical requirements 29
4 Identification points and data plates 30
4 1 Data plate 32
4 2 Truck capacity plate 33
4 3 Attachment capacity plate 34
5 Stability 34
C Transport and Commissioning 35
1 Transport 35
2 Truck laden 35
2 1 Centre of gravity of the truck 35
2 2 Lifting the truck by crane 36
2 3 Loading with another industrial truck 37
3 Securing the truck during transport 38
4 Using the Truck for the First Time 39
D Fuelling the Truck 41
1 General 41
1 1 Safety regulations for handling diesel fuel and LPG 41
1 2 LPG system relief valve 43
2 Adding diesel 44
2 1 Fuelling 44
2 2 Fuelling with fuel containers 45
3 LPG containers 46
3 1 LPG bottles 46
3 2 Liquid gas tank 49
4 Fuel level indicator 50
4 1 Display unit 50
4 2 Level indicator for LPG bottles (o) 50
E Operation 51
1 Safety Regulations for the Operation of the Forklift Truck 51
2 Displays and Controls 53
2 1 Display unit 55
2 2 Instrument panel switches (o) 57
2 3 Travel direction switch/gear selector 58
3 Preparing the Truck for Operation 59
3 1 Checks and operations to be performed before starting daily operation 59
3 2 Entry and exit 60
3 3 Trucks with reduced headroom X (o) 60
3 4 Setting up the operator position 61
3 5 Seat Belt 65
4 Industrial Truck Operation 66
4 1 Safety regulations for truck operation 66
4 2 Preparing the truck for operation 68
4 3 Parking the truck securely 71
4 4 Emergency Disconnect 72
4 5 Travel 73
4 6 Steering 74
4 7 Brakes 75
4 8 Adjusting the forks 77
4 9 Replacing the forks 78
4 10 Lifting, transporting and depositing loads 79
4 11 Operating the lift mechanism and integrated attachments 81
4 12 Safety instructions for operating additional attachments 86
4 13 Operating additional attachments for the SOLO-PILOT 89
4 14 Fitting additional attachments 91
5 Towing trailers 93
6 Optional equipment 95
6 1 Steel cab 95
6 2 Sliding windows 95
6 3 Panel door 96
6 4 Backrest extension 96
6 5 Heating 97
6 6 Removable load backrest 99
6 7 Fire extinguisher 99
6 8 Rockinger coupling with hand lever or remote control 100
6 9 Camera system 101
6 10 Optional equipment for working in areas with heavy accumulation of dust 102
6 11 Tilt angle display 102
6 12 Speed reduction 103
6 13 Transmission block 103
6 14 Reversing Block 103
6 15 Direction switch mounted to the steering column 103
6 16 Temperature control system 104
6 17 Control layout with Cardan function 105
7 Troubleshooting 106
7 1 Troubleshooting 106
7 2 Operating the truck without its own drive system 109
F Industrial Truck Maintenance 113
1 Operational Safety and Environmental Protection 113
2 Maintenance Safety Regulations 114
3 Servicing and Inspection 119
4 Maintenance checklist 120
5 Lubricants and Lubrication Schedule 128
5 1 Handling consumables safely 128
5 2 Lubrication Schedule 130
5 3 Consumables 131
6 Maintenance and repairs 133
6 1 Preparing the truck for maintenance and repairs 133
6 2 Opening the engine cover 134
6 3 Checking the wheel attachments 135
6 4 Hydraulic system 136
6 5 Engine maintenance 139
6 6 Checking electrical fuses 151
6 7 Starter battery 156
6 8 Exhaust system 157
6 9 Seat belt maintenance 158
6 10 Transmission 158
6 11 Brake 159
6 12 Restoring the truck to service after maintenance and repairs 160
7 Decommissioning the industrial truck 161
7 1 Prior to decommissioning 162
7 2 During decommissioning 162
7 3 Restoring the truck to service after decommissioning 163
8 Safety tests to be performed at intervals and after unusual incidents 164
9 Final de-commissioning, disposal 165
10 Human vibration measurement 165
11 HUSS FS – MK Series Diesel Particle Filter Operating Instructions (o) 166
11 1 Important General Instructions 166
11 2 Important safety instructions 166
11 3 Functional Description 167
11 4 HUSS Control Operation 168
11 5 HUSS Control Operating Instructions 169
11 6 Regeneration 170
11 7 Maintenance 171
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
- The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
- Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer
S.M