Jungheinrich Forklift DFG/TFG 316-435 Operating instructions Manual 51694150 – PDF DOWNLOAD
FILE DETAILS:
Jungheinrich Forklift DFG/TFG 316-435 Operating instructions Manual 51694150 – PDF DOWNLOAD
Language : English
Pages : 275
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Jungheinrich Forklift DFG/TFG 316-435 Operating instructions Manual 51694150 – PDF DOWNLOAD
- Foreword
Notes on the operating instructions - The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
- The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system.
- No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Jungheinrich Forklift DFG/TFG 316-435 Operating instructions Manual 51694150 – PDF DOWNLOAD
A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel direction definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 21
3 2 Dimensions 23
3 3 Weights 26
3 4 Mast versions 27
3 5 Tyre type 32
3 6 Engine Data 33
3 7 EN norms 34
3 8 Conditions of use 35
3 9 Electrical Requirements 35
4 Identification Points and Data Plates 36
4 1 Data plate 38
4 2 Truck capacity plate 39
4 3 Attachment capacity plate 41
5 Stability 43
5 1 Wind loads 43
C Transport and Commissioning 45
1 Transport 45
2 Truck laden 45
2 1 Centre of gravity of the truck 45
2 2 Lifting the truck by crane 46
2 3 Loading with another industrial truck 48
3 Securing the truck during transport 49
4 Using the Truck for the First Time 51
D Fuelling the Truck 53
1 General 53
1 1 Safety regulations for handling diesel fuel and LPG 53
1 2 LPG system relief valve 55
z UJ 2 Adding diesel 56
C l 0 2 1 Fuelling 56
2 2 Fuel display (DFG only) 58
3 LPG containers 59
3 1 LPG bottles 59
3 2 LPG tank ( ) 61
E Operation 62
1 Safety Regulations for the Operation of Forklift Trucks 62
2 Displays and Controls 64
2 1 Control panel with display unit 66
3 Description of the Display and Controls on the Armrest ( ) 70
3 1 Pilots 72
3 2 Function symbols for the Pilots 73
3 3 Control panel with display unit 75
4 Preparing the Truck for Operation 79
4 1 Checks and Operations to Be Performed Before Starting Daily Work 79
4 2 Entry and exit 81
4 3 Trucks with reduced headroom ( ) 82
4 4 Setting up the operator position 82
4 5 Seat Belt 94
5 Industrial Truck Operation 96
5 1 Safety regulations for truck operation 96
5 2 Preparing the truck for operation 100
5 3 Starting the Truck 101
5 4 Parking the truck securely 103
5 5 Battery Isolator 104
5 6 Travel 105
5 7 Steering 107
5 8 Brakes 108
5 9 Adjusting the forks 110
5 10 Replacing the forks 111
5 11 Lifting, transporting and depositing loads 112
5 12 Operating the Lift Mechanism and Integrated Attachments 115
5 13 Safety instructions for operating additional attachments 132
5 14 Operating additional attachments for the SOLO-PILOT 136
5 15 Operating Additional Attachments for SOLO-PILOT on the Armrest 138
5 16 Operating Additional Attachments for MULTI-PILOT on the Armrest 141
5 17 Operating Additional Attachments for DUO-PILOT on the Armrest 144
5 18 Fitting additional attachments 147
6 Towing trailers 150
7 Optional equipment 152
7 1 Steel cab 152
7 2 Sliding windows 153
7 3 Heating 153
7 4 Removable load backrest 153
7 5 Adding window washer system fluid 154
7 6 Particle Filter (DFG) 155
7 7 Can Code Keypad 160
7 8 Control Layout “N” on the Armrest 175
7 9 USB charger module in armrest 177
7 10 Camera system 178
Floor-Spot
Horn Button on Overhead Guard
7 13 StVZO road traffic regulations equipment 183
8 Troubleshooting 184
8 1 Troubleshooting 184
8 2 Starting aid 187
8 3 Operating the truck without its own drive system 188
F Industrial Truck Maintenance 193
1 Operational Safety and Environmental Protection 193
2 Maintenance Safety Regulations 194
2 1 Working on the electrical system 194
2 2 Consumables and used parts 194
2 3 Wheels 195
2 4 Lift Chains 195
2 5 Hydraulic system 196
2 6 Working in the vicinity of the engine 197
3 Lubricants and Lubrication Schedule 198
3 1 Handling consumables safely 198
3 2 Lubrication Schedule 200
3 3 Consumables 201
4 Maintenance and repairs 203
4 1 Preparing the truck for maintenance and repairs 203
4 2 Lifting and jacking up the truck safely 204
4 3 Opening the Engine Cover 205
4 4 Opening the Engine Cover with Comfort Seat ( ) 206
4 5 Removing the Covers 210
4 6 Removing the Floor Plate 210
4 7 Replacing wheels 211
4 8 Checking the Wheel Mounting 213
4 9 Hydraulic system 214
4 1 O Cooling system 217
4 11 Engine maintenance 219
4 12 Checking electrical fuses 229
4 13 Cleaning 233
4 14 Starter battery 235
4 15 Exhaust system 236
4 16 Transmission and Drive Axle 237
4 17 Brake 238
4 18 Restoring the truck to service after maintenance and repairs 238
5 Decommissioning the Industrial Truck 239
5 1 Prior to decommissioning 240
5 2 During decommissioning 240
5 3 Restoring the truck to service after decommissioning 240
6 Safety tests to be performed at intervals and after unusual incidents 241
7 Final de-commissioning, disposal 241
8 Human vibration measurement 241
G Maintenance, Inspection and Changing of Maintenance Parts
Requiring Replacement 243
1 Maintenance Contents DFG 316-435 244
1 1 Owner 244
1 2 Customer Service 248
2 Maintenance Contents TFG 316-435 260
2 1 Owner 260
2 2 Customer Service 264
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