Jungheinrich DFG/TFG 316-435 Operating instructions Manual 51167624 – PDF DOWNLOAD
FILE DETAILS:
Jungheinrich DFG/TFG 316-435 Operating instructions Manual 51167624 – PDF DOWNLOAD
Language : English
Pages : 188
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Jungheinrich DFG/TFG 316-435 Operating instructions Manual 51167624 – PDF DOWNLOAD
DFG 316
DFG 320
DFG 425
DFG 430
DFG 435
TFG 316
TFG 320
TFG 425
TFG 430
TFG 435
Foreword
Notes on the operating instructions
- The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
- The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model. Our trucks are subject to ongoing development.
- Jungheinrich reserves the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Jungheinrich DFG/TFG 316-435 Operating instructions Manual 51167624 – PDF DOWNLOAD
A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Travel Direction Definition 16
2 2 Assembly Overview 17
2 3 Functional Description 18
3 Technical Specifications 20
3 1 Performance data 20
3 2 Dimensions 23
3 3 Weights 26
3 4 Mast versions 27
3 5 Tyre type 30
3 6 Engine Data 31
3 7 EN norms 32
3 8 Conditions of use 33
3 9 Electrical requirements 33
4 Identification points and data plates 34
4 1 Data plate 36
4 2 Truck capacity plate 37
4 3 Attachment capacity plate 38
5 Stability 38
C Transport and Commissioning 39
1 Transport 39
2 Truck laden 39
2 1 Centre of gravity of the truck 39
2 2 Lifting the truck by crane 40
2 3 Loading with another industrial truck 41
3 Securing the truck during transport 42
4 Using the Truck for the First Time 43
D Fuelling the Truck 45
1 General 45
1 1 Safety regulations for handling diesel fuel and LPG 45
1 2 LPG system relief valve 47
2 Adding diesel 48
2 1 Fuelling 48
2 2 Fuelling with fuel containers 49
3 LPG containers 50
3 1 LPG bottles 50
3 2 Liquid gas tank 53
4 Fuel level indicator 54
4 1 Display unit 54
4 2 Level indicator for LPG bottles (o) 54
E Operation 55
1 Safety Regulations for the Operation of the Forklift Truck 55
2 Displays and Controls 57
2 1 Control panel with display unit 59
3 Preparing the Truck for Operation 62
3 1 Checks and operations to be performed before starting daily operation 62
3 2 Entry and exit 63
3 3 Trucks with reduced headroom (o) 63
3 4 Setting up the operator position 64
3 5 Seat Belt 68
4 Industrial Truck Operation 69
4 1 Safety regulations for truck operation 69
4 2 Preparing the truck for operation 72
4 3 Parking the truck securely 75
4 4 Emergency Disconnect 76
4 5 Travel 77
4 6 Steering 78
4 7 Brakes 79
4 8 Adjusting the forks 81
4 9 Replacing the forks 82
4 10 Lifting, transporting and depositing loads 83
4 11 Operating the lift mechanism and integrated attachments 85
4 12 Safety instructions for operating additional attachments 90
4 13 Operating additional attachments for the SOLO-PILOT 93
4 14 Fitting additional attachments 95
5 Towing trailers 97
6 Optional equipment 99
6 1 Steel cab 99
6 2 Sliding windows 99
6 3 Panel door 100
6 4 Operator position extension 100
6 5 Backrest extension 101
6 6 Heating and air conditioning system 102
6 7 Removable load backrest 104
6 8 Fire extinguisher 104
9
6 9 Rockinger coupling with hand lever or remote control 105
6 10 Camera system 106
6 11 Optional equipment for working in areas with heavy accumulation of dust 107
6 12 Roof window wiper 107
6 13 Tilt angle display 108
6 14 Speed reduction 108
6 15 Reversing Block 108
6 16 Direction switch mounted to the steering column 108
6 17 Temperature control system 109
7 Troubleshooting 110
7 1 Troubleshooting 110
7 2 Operating the truck without its own drive system 113
F Industrial Truck Maintenance 117
1 Operational Safety and Environmental Protection 117
2 Maintenance Safety Regulations 118
2 1 Working on the electrical system 119
2 2 Consumables and used parts 119
2 3 Wheels 119
2 4 Lift Chains 120
2 5 Hydraulic system 120
2 6 Working in the vicinity of the engine 121
3 Lubricants and Lubrication Schedule 122
3 1 Handling consumables safely 122
3 2 Lubrication Schedule 124
3 3 Consumables 125
4 Maintenance and repairs 128
4 1 Preparing the truck for maintenance and repairs 128
4 2 Lifting and jacking up the truck safely 129
4 3 Opening the rear panel 129
4 4 Unlocking the engine bonnet 130
4 5 Checking the wheel attachments 131
4 6 Replacing wheels 132
4 7 Hydraulic system 134
4 8 Engine maintenance 137
4 9 Checking electrical fuses 150
4 10 Cleaning 154
4 11 Starter battery 156
4 12 Exhaust system 157
4 13 Transmission 157
4 14 Brake 158
4 15 Restoring the truck to service after maintenance and repairs 159
5 Decommissioning the industrial truck 160
5 1 Prior to decommissioning 161
5 2 During decommissioning 161
5 3 Restoring the truck to service after decommissioning 162
6 Safety tests to be performed at intervals and after unusual incidents 163
7 Final de-commissioning, disposal 164
8 Human vibration measurement 164
9 Servicing and Inspection 165
10 Maintenance checklist DFG 316-435 166
10 1 Operating Company 166
10 2 Customer Service 169
11 Maintenance checklist TFG 316-435 177
11 1 Operating Company 177
11 2 Customer Service 180
VIDEO PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M