Jungheinrich DFG 660 DFG 670 DFG 680 DFG 690 DFG S80 DFG S90 TFG 660 TFG 670 TFG 680 TFG 690 TFG S80 TFG S90 Operating instructions Manual 51289390 – PDF DOWNLOAD
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Jungheinrich DFG 660 DFG 670 DFG 680 DFG 690 DFG S80 DFG S90 TFG 660 TFG 670 TFG 680 TFG 690 TFG S80 TFG S90 Operating instructions Manual 51289390 – PDF DOWNLOAD
Language : English
Pages : 221
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Jungheinrich DFG 660 DFG 670 DFG 680 DFG 690 DFG S80 DFG S90 TFG 660 TFG 670 TFG 680 TFG 690 TFG S80 TFG S90 Operating instructions Manual 51289390 – PDF DOWNLOAD
DFG/TFG 660-690
Foreword
Notes on the operating instructions
- The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck.
- The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
- The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
- Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions
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TABLE OF CONTENTS:
Jungheinrich DFG 660 DFG 670 DFG 680 DFG 690 DFG S80 DFG S90 TFG 660 TFG 670 TFG 680 TFG 690 TFG S80 TFG S90 Operating instructions Manual 51289390 – PDF DOWNLOAD
A Correct Use and Application 11
1 General 11
2 Correct application 11
3 Approved application conditions 12
4 Proprietor responsibilities 13
5 Adding attachments and/or optional equipment 13
B Truck Description 15
1 Application 15
1 1 Truck models and rated capacity 15
2 Assemblies and Functional Description 16
2 1 Assembly Overview 16
2 2 Functional Description 17
3 Technical Specifications 19
3 1 Performance data 19
3 2 Dimensions 23
3 3 Weights 28
3 4 Mast versions 29
3 5 Tyre type 33
3 6 Engine Data 35
3 7 EN norms 36
3 8 Conditions of use 37
3 9 Electrical requirements 37
4 Identification points and data plates 38
4 1 Data plate 40
4 2 Truck capacity plate 41
4 3 Attachment capacity plate 42
4 4 Jack attachment point 42
5 Stability 42
C Transport and Commissioning 43
1 Transport 43
2 Truck laden 43
2 1 Centre of gravity of the truck 43
2 2 Lifting the truck by crane 44
2 3 Loading with another industrial truck 45
3 Securing the truck during transport 46
4 Using the Truck for the First Time 47
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D Fuelling the Truck 49
1 General 49
1 1 Safety regulations for handling diesel fuel and LPG 49
1 2 LPG system relief valve 51
2 Adding diesel 52
2 1 Fuelling 52
2 2 Fuelling with fuel containers 53
3 LPG containers 54
3 1 LPG bottles 54
3 2 Liquid gas tank 57
4 Fuel level indicator 58
4 1 Display unit 58
E Operation 59
1 Safety Regulations for the Operation of the Forklift Truck 59
2 Displays and Controls 61
2 1 Multi-task switch 61
2 2 SOLO-PILOT 63
2 3 MULTI-PILOT 64
2 4 Controls 65
2 5 Multifunction display 67
2 6 Operation of the multifunction display 70
3 Dashboard 80
3 1 Without air conditioning system 80
3 2 With air conditioning system 80
3 3 With automatic air conditioning 81
4 Heater, fan, air conditioning system 82
4 1 Heater 82
4 2 Air conditioning system (o) 82
5 Preparing the Truck for Operation 86
5 1 Checks and operations to be performed before starting daily operation 86
5 2 Entry and exit 88
5 3 Setting up the operator position 89
5 4 Seat Belt 95
6 Industrial Truck Operation 96
6 1 Safety regulations for truck operation 96
6 2 Preparing the truck for operation 99
6 3 Operational Checks 102
6 4 Parking the truck securely 103
6 5 Emergency Disconnect 105
6 6 Travel 106
6 7 Steering 108
6 8 Brakes 109
6 9 Adjusting the forks 111
6 10 Replacing the forks 112
6 11 Lifting, transporting and depositing loads 113
6 12 Operating the lift mechanism and integrated attachments 115
6 13 Safety instructions for operating additional attachments 121
6 14 Operating additional attachments for the SOLO-PILOT 124
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6 15 Operating additional attachments for the Multi Pilot 125
6 16 Fitting additional attachments 126
7 Towing trailers 128
8 Optional equipment 130
8 1 Rotating Driver’s Seat 131
8 2 Sliding windows 140
8 3 Emergency Exit 140
8 4 Driver’S Seat Heater 140
8 5 Fire Extinguisher 141
8 6 Rockinger Coupling with Hand Lever 141
9 Troubleshooting 143
9 1 Automatic Emergency Brake 143
9 2 Troubleshooting 145
9 3 Operating the truck without its own drive system 146
F Industrial Truck Maintenance 151
1 Operational Safety and Environmental Protection 151
2 Maintenance Safety Regulations 152
2 1 Working on the electrical system 153
2 2 Consumables and used parts 153
2 3 Wheels 153
2 4 Lift Chains 154
2 5 Hydraulic system 154
2 6 Working in the vicinity of the engine 155
3 Lubricants and Lubrication Schedule 156
3 1 Handling consumables safely 156
3 2 Lubrication Schedule 158
3 3 Consumables 160
3 4 Coolant specification 161
4 Maintenance and repairs 162
4 1 Preparing the truck for maintenance and repairs 162
4 2 Lifting and jacking up the truck safely 163
4 3 Replacing wheels 164
4 4 Checking the wheel attachments 166
4 5 Opening the Service Panel 166
4 6 Tilting the Cab 167
4 7 Replacing wheels 171
4 8 Checking the wheel attachments 173
4 9 Hydraulic system 174
4 10 Engine maintenance 177
4 11 Check the transmission oil level 183
4 12 Performing Other Maintenance Work 183
4 13 Closing the Motor Compartment 183
4 14 Checking electrical fuses 184
4 15 Cleaning 189
4 16 Starter battery 191
4 17 Exhaust system 192
4 18 Restoring the truck to service after maintenance and repairs 193
5 Decommissioning the industrial truck 194
5 1 Prior to decommissioning 195
5 2 During decommissioning 195
5 3 Restoring the truck to service after decommissioning 196
6 Safety tests to be performed at intervals and after unusual incidents 197
7 Final de-commissioning, disposal 198
8 Human vibration measurement 198
9 Servicing and Inspection 199
10 Maintenance checklist DFG 200
10 1 Operating Company 200
10 2 Customer Service 203
11 Maintenance checklist TFG 212
11 1 Operating Company 212
11 2 Customer Service 215
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