John Deere Zaxis 290F-3 Processor Operator’s Manual OMT231473 – PDF DOWNLOAD
- Product Number (P/N): OMT231473_24
- Language: English
- Division: Construction
- Series: ZAXIS-3 SERIES
- Product Lines: Processors
- Publication Type: Operator’s Manuals
- Associated Models: ZAXIS290F-3
TABLE OF CONTENTS:
John Deere Zaxis 290F-3 Processor Operator’s Manual OMT231473 – PDF DOWNLOAD
Zaxis 290F-3 Processor 1
Introduction 2
Introduction 2
Required Emission-Related Information 4
Contents 5
Safety—Safety and Operator Conveniences 9
Safety and Operator Convenience Features 9
Safety—General Precautions 10
Recognize Safety Information 10
Follow Safety Instructions 10
Operate Only If Qualified 10
Wear Protective Equipment 10
Inspect Machine 11
Stay Clear of Moving Parts 11
Avoid High-Pressure Fluids 11
Avoid High-Pressure Oils 12
Work In Ventilated Area 12
Prevent Fires 13
In Case of Machine Fire 13
Clean Debris From Machine 13
Prevent Battery Explosions 14
Handle Chemical Products Safely 14
Dispose of Waste Properly 14
Prepare for Emergencies 15
Control Pattern 15
Safety—Operating Precautions 16
Use Steps and Handholds Correctly 16
Start Only From Operator’s Seat 16
Use and Maintain Seat Belt 16
Prevent Unintended Machine Movement 16
Operate Machine Safely 17
Avoid Work Site Hazards 17
Keep Riders Off Machine 18
Use Care When Swinging Machine 18
Travel Safely 18
Operate Booms With Care 19
Avoid Power Lines 19
Avoid Backover Accidents 19
Avoid Machine Tip Over 20
Operating On Slopes 20
Add and Operate Attachments Safely 20
Keep the Operator Protective Structure (OPS) in Place 21
Inspect and Maintain Operator Protective Structures and Guards 21
Safety—Maintenance Precautions 22
Park and Prepare for Service Safely 22
Service Machines Safely 22
Service Cooling System Safely 22
Prevent Acid Burns 23
Remove Paint Before Welding or Heating 23
Make Welding Repairs Safely 24
Drive Metal Pins Safely 24
Safety—Safety Signs 25
Safety Signs 25
Operation—Operator’s Station 27
Pedals, Levers, and Panels 27
Control Lever Switches 27
Monitor Panel 28
Monitor Panel Functions 29
Front Switch Panel 30
Front Switch Panel Functions 31
Switch Panel 31
Pilot Shutoff Lever 32
Horn Switch 32
Travel Alarm and Travel Alarm Cancel Switch 32
Seat Heater Switch—If Equipped 33
Reversing Cooling Fan Switch—If Equipped 33
Cab Heater and Air Conditioner 34
Selecting Display Between Celsius and Fahrenheit 35
Operating the AM/FM Radio 35
Cab Door Handles 36
Opening Side Windows 36
Secondary Exit 36
Adjusting the Mechanical Suspension Seat 37
Adjusting the Air Suspension Seat—If Equipped 38
Adjusting Pilot Control Lever Console Height 39
Fire Extinguisher 39
Hydraulic Oil Tank Pressure Vent—If Equipped 40
Operation—Operating the Machine 41
Before Starting Work 41
Operator’s Daily Machine Check Before Starting 41
Starting Engine 42
Timer Operation 43
Preset Timer for Heater Start 43
Cold Weather Warm-Up 44
Travel Pedals and Levers 45
Control Levers 45
Control Lever Pattern Operation 47
Operating In Water and Mud 47
Driving Up a Steep or Slippery Slope 47
Lower Boom With Engine Stopped 48
Parking the Machine 49
Loading Machine On Trailer 49
Towing Machine 49
Tiedown Points 50
Machine Recovery 50
Maintenance—Machine 51
Diesel Fuel 51
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 52
Drain Intervals for Diesel Engine Coolant 53
John Deere COOL-GARD™ II Coolant Extender 53
Supplemental Coolant Additives 53
Operating in Warm Temperature Climates 54
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender 54
Testing Diesel Engine Coolant 55
Low Sulfur Diesel Fuel Conditioner 55
Handling and Storing Diesel Fuel 55
Alternative and Synthetic Lubricants 56
Diesel Engine Oil — Tier 3 and Stage IIIA 56
Diesel Engine Oil and Filter Service Intervals 57
Hydraulic Oil 58
Swing Gear Case, Travel Gear Case and Pump Gear Case Oils 60
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease 60
Maintenance—Periodic Maintenance 61
Service Machine at Specified Intervals 61
Check the Hour Meter Regularly 61
Prepare Machine for Maintenance 61
Open Access Doors for Service 61
Open Engine Cover for Service 62
Fuel Tank 62
Periodic Maintenance Record Keeping System 63
Maintenance—As Required 65
Drain Water Separators 65
Clean Fuel Tank Inlet Screen 66
Clean Fuel Suction Screen 66
Drain Fuel Tank Sump 66
Windshield Washer Fluid Level 67
Clean Air Cleaner Dust Valve 67
Clean Air Inlet Screen and Cooling Package 67
Check Track Sag 68
Adjust Track Sag 68
Check Coolant 69
Replace High Pressure Supply Filter 70
Replace Case Drain Filter 70
Maintenance—Every 10 Hours or Daily 71
Lubricate Front End Pin Joints 71
Check Hydraulic Tank Oil Level 72
Check Engine Oil Level 75
Check Coolant Level 75
Maintenance—Every 50 Hours 76
Lubricate Swing Bearing 76
Inspect and Re-Torque Track Hardware 76
Maintenance—Every 250 Hours 77
Take Engine Oil Sample 77
Check Swing Gear Case Oil Level 77
Drain Hydraulic Tank Sump 78
Check Pump Drive Gear Case Oil Level 79
Clean Primary Air Cleaner Element 80
Check Battery Electrolyte Level and Terminals 81
Check Travel Gear Case Oil Level 83
Inspect and Re-Torque Track Hardware 83
Maintenance—Every 500 Hours 84
Lubricate Swing Bearing Gear 84
Change Engine Oil and Replace Filter 85
Replace Fuel Prefilter Element 86
Replace Fuel Main Filter Element 86
Check Air Intake Hoses 86
Clean Cab Fresh Air and Recirculating Air Filters 87
Take Fluid Samples 87
Maintenance—Every 1000 Hours 88
Change Swing Gear Case Oil 88
Replace Hydraulic Oil Tank Oil Filter 88
Replace Pilot Oil Filter 91
Clean the Engine Crankcase Ventilation Tube 93
Change Pump Drive Gear Case Oil 93
Inspect Fan Belt 94
Replace Air Cleaner Elements 95
Replace Air Cleaner Dust Valve 95
Check Coolant 96
Replace Fuel Tank Breather (S N 290054— ) 96
Maintenance—Every 1500 Hours 97
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen 97
Maintenance—Every 2000 Hours 100
Check and Adjust Engine Valve Lash 100
Change Travel Gear Case Oil 100
Maintenance—Every 5000 Hours 101
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen 101
Replace Hydraulic Cap Breather Element—If Equipped 103
Replace Hydraulic Tank Vent Cap Filter—If Equipped 104
Maintenance—Every 6000 Hours 106
Drain Cooling System 106
Cooling System Fill and Deaeration Procedure 107
Miscellaneous—Machine 108
Inspect and Clean Polycarbonate Windows 108
Check and Adjust Air Conditioner Belt 109
Bleed Fuel System 109
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump 110
Do Not Service Control Valves, Cylinders, Pumps, or Motors 110
Precautions for Alternator and Regulator 110
JDLink™ Machine Monitoring System (MMS)—If Equipped 111
Using Booster Batteries—24-Volt System 111
Handling, Checking, and Servicing Batteries Carefully 112
Using Battery Charger 113
Replacing Batteries 114
Adding 12—Volt Accessories 115
Replacing Fuses 115
Fluid Sampling Test Ports—If Equipped 120
Welding On Machine 120
Clean Machine Regularly 120
Check and Clean Windshield Regularly 121
Track Sag General Information 121
Unified Inch Bolt and Screw Torque Values 122
Metric Bolt and Screw Torque Values 123
Miscellaneous—Operational Checkout 124
Operational Checkout 124
Miscellaneous—Troubleshooting 158
Using Troubleshooting Charts 158
Engine 159
Electrical System 162
Front Attachments Electrical Controls 164
Hydraulic System 165
Miscellaneous—Storage 167
Prepare Machine for Storage 167
Monthly Storage Procedure 167
Miscellaneous—Machine Numbers 169
Record Product Identification Number (PIN) 169
Record Engine Serial Number 169
Record Travel Motor Serial Numbers 169
Record Swing Motor Serial Number 170
Record Hydraulic Pump Serial Number 170
Keep Proof of Ownership 170
Keep Machines Secure 171
Miscellaneous—Specifications 172
Zaxis 290F-3 Engine Specifications 172
Zaxis 290F-3 Drain and Refill Capacities 172
Zaxis 290F-3 Processor Machine Specifications 173
Zaxis 290F-3 Processor Working Ranges 175
Zaxis 290F-3 Processor—Lift Capacity, kg (lb) 176
Page Number 9
Section 1-1 9
Section 1-2 10
Section 1-3 16
Section 1-4 22
Section 1-5 25
Section 2-1 27
Section 2-2 41
Section 3-1 51
Section 3-2 61
Section 3-3 65
Section 3-4 71
Section 3-5 76
Section 3-6 77
Section 3-7 84
Section 3-8 88
Section 3-9 97
Section 3-10 100
Section 3-11 101
Section 3-12 106
Section 4-1 108
Section 4-2 124
Section 4-3 158
Section 4-4 167
Section 4-5 169
Section 4-6 172
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