John Deere B35C/B40C Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere B35C/B40C Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD
Division: Construction
Product Lines: Articulated Dump Trucks
Publication Type: Operator’s Manuals
Associated Models: B35C, B40C
Series: C SERIES
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere B35C/B40C Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD
Contents 7
Safety 11
Articulated Dump Truck Features Page 11
Recognize Safety Information 12
Understand Signal Words 12
Follow Safety Instructions 12
Avoid Injury From: Loading Machine on a Trailer, fastening Machine to Trailer, Unloading Machine from Trailer Always Use Caution when Loading and Unloading Machines on a Trailer Always 13
Avoid Injury from Backover Accidents Before Moving Machine, Be Sure All Persons Are Clear of Area Always Be Alert for Bystanders Moving into the Work Area Use Horn or Other Signal to W 14
Avoid Injury from Rollaway Accidents To Prevent Rollaway, Always Make Sure Machine Is Properly Secured Before Leaving Operator’s Seat Death or Serious Injury May Result if You Attempt to Mo 15
Inspect Machine 15
Use Handholds and Steps 16
Use Seat Belt 16
Maintain Seat Belt 17
Move and Operate Machine Safely 17
Drive Machine Safely 18
Avoid Power Lines 18
Beware of Exhaust Fumes 19
Keep Riders off Machine 19
Handle Fluids Safely—Avoid Fires 19
Prepare for Emergencies 20
Clean Trash from Machine 20
Protect Against Flying Debris 21
Wear Protective Clothing 21
Handle Chemical Products Safely 21
Warn Others of Service Work 22
Practice Safe Maintenance 23
Stay Clear of Moving Parts 24
Support Machine Properly 24
Remove Paint Before Welding or Heating 25
Avoid Heating Near Pressurized Fluid Lines 25
Avoid High Pressure Fluids 26
Prevent Battery Explosions 26
Clean the Machine Regularly 27
Dispose of Waste Properly 27
Safety Signs 28
Safety Signs 28
Operator’s Station 34
Operator Controls and Instruments 34
Center Instrument Panel 35
Right Control Panel 36
Left Control Panel 36
Circuit Breaker Panel 37
Speedometer 37
Tachometer 38
System Air Pressure Gauge 38
Engine Coolant Temperature Gauge 39
Transmission Oil Temperature Gauge 39
Engine Oil Pressure Gauge 40
Fuel Gauge 40
Hydraulic Tank Pressure Gauge 41
Hour Meter 41
Engine Overspeed Indicator 42
Engine Oil Pressure Indicator 42
Brake Overstroke Indicator 43
Secondary Steering Indicator 43
Low Engine Coolant Level Indicator 44
Battery Charge Indicator 44
Do Not Shift Indicator 45
Cold Start Indicator 47
Park Brake Indicator 47
Inter Axle Lock Indicator 48
Body Raised Indicator 48
Turn Signals 49
High Beam Indicator 49
Engine Coolant Temperature Indicator 50
Transmission Oil Pressure Indicator 50
Transmission Oil Temperature Indicator 51
Low Range Indicator 51
Dome Light 52
Light Switch 52
Windshield Wiper/Washer Switch 53
Low Range Switch 53
Differential Lock Switch 54
Inter Axle Lock Switch 54
Hazard Indicator Switch 55
Range Hold Switch 55
Battery Disconnect Switch 56
Key Switch 57
Start Button 58
Battery Circuit Breaker 58
Steering Column Lever 59
Accelerator and Brake Pedals 59
Gear Shift Control 60
Park Brake Control 61
Body Control Lever 62
Seat Controls 62
Seat Belt 65
Seat Belt—Maintenance 65
Climate Control Vents 66
Lights 67
Miscellaneous Equipment 68
Break In 72
Every 10 Hours or Daily 72
After the First 50 Hours 72
After the First 100 Hours 73
Pre Start Inspection 74
Inspect Machine Daily Before Starting 74
Operating the Engine 75
Check Instruments Before Starting 75
Starting the Engine 76
Cold Weather Start Up 77
Using Booster Batteries—24 Volt System 79
Stopping the Engine 80
Driving the Machine 81
Driving the Machine 81
Steering 82
Shifting the Transmission 82
Using Range Hold 86
Diagnostic Codes 87
Diagnostic Code Display Procedure 89
Exhaust Brake 90
Service Brakes and Park Brakes 91
Travel Speeds 92
Parking the Machine 93
Lock All Compartments 93
Operating the Machine 94
Inter Axle Lock 94
Low Range 95
Uphill Operation 96
Downhill Operation 96
Using the Engine to Slow Machine 97
Off Road Operation 98
Loading 99
Unloading 100
Stuck Machine 101
Rocking Out 102
Transporting 103
Towing a Machine with Inoperable Engine 103
Towing a Machine with Operable Engine 103
Towing a Machine with Inoperable Steering System 104
Machine Lifting Points 105
Loading Machine on a Trailer 107
Machine Tie Down Points 108
Unloading Machine from Trailer 108
Fuels and Lubricants 109
Diesel Fuel 109
Lubricity of Diesel Fuels 109
Low Sulfur Diesel Fuel Conditioner 110
Diesel Fuel Storage 110
Fuel Tank 111
Do Not Use Galvanized Containers 111
Diesel Engine Oil 112
Hydraulic Oil and Transfer Case Oil 113
Transmission Oil 114
Multipurpose Lubricant (Axles and Final Drives) 115
Grease 116
Oil Filters 116
Lubricant Storage 117
Alternative and Synthetic Lubricants 117
Mixing of Lubricants 118
Periodic Maintenance 119
Service Your Machine at Specified Intervals 119
Use Correct Fuels and Lubricants 119
Prepare Machine for Maintenance 120
Install Body Prop 121
Install Articulation Safety Lock Bar 122
Lower and Raise Bottom Guard 123
Tilt Cab 124
Maintenance and Repair Record Keeping System 126
OILSCAN Plus® , CoolScan Plus® and 3 Way Coolant Test Kit 127
Maintenance and Repair Record Keeping System 128
Maintenance—As Required 132
Check Front Axle Suspension Struts 132
Check Belt Tension 132
Inspect Tires, Check Pressure 133
Check Service Brake and Park Brake Pads 134
Check Radiator, Charge Air Cooler and Transmission Cooler 135
Clean Radiator, Charge Air Cooler and Transmission Cooler 136
Clean Fuel Screen 136
Drain Primary Fuel Filter (Water Separator) 137
Check Air Cleaner Service Indicator 137
Clean or Replace Primary Air Filter Element 138
Clean or Replace Secondary Air Filter Element 139
Check and Clean Air Cleaner Pre Cleaner Bowl 139
Check and Clean Crankcase Breather (Oil Separator) 140
Maintenance—Every 10 Hours or Daily 141
Check Axle Breathers 141
Check Engine Oil Level 141
Check Hydraulic Oil Level 142
Check Transmission Oil Level—Dipstick Method 143
Check Transmission Oil Level—Electronic Method 145
Drain Pneumatic Air Reservoirs 148
Check Hydraulic Tank Breather Filter 148
Grease Steering Cylinders 149
Grease Oscillation, Articulation Joints and Body Pivot Pins 150
Grease Body Lift Cylinders 151
Grease Battery Box Hinges, Grille Pivot Bolts, Air Dryer Compartment Hinges and Brake Valve Compartment Hinges 152
Grease Door Hinges 153
Check Hood Components 153
Check Secondary Transmission Oil Cooler 154
Check Transfer Case Oil Cooler 154
Maintenance—Every 250 Hours 155
Check Coolant Level in Radiator 155
Change Engine Oil and Replace Filter 156
Check and Clean Transmission Breather 159
Check Transfer Case Oil Level 160
Check and Clean Transfer Case Breather 160
Check Axle Oil Level 161
Clean Axle Breathers 161
Check Final Drive Oil Level 162
Check and Clean Air Conditioner Fresh Air Filter 162
Maintenance—Every 500 Hours 163
Check Coolant Conditioner in Radiator 163
Change Axle Oil 164
Change Final Drive Oil 164
Replace Hydraulic Tank Breather Filter 165
Adjust Engine Valve Clearance 165
Check Battery, Clean and Tighten Terminals 165
Check Air Intake System 167
Maintenance—Every 1000 Hours 168
Change Transmission Oil 168
Replace Transmission Filters 168
Add Transmission Oil 168
Change Transfer Case Oil 169
Replace Hydraulic System Oil Return Filters 171
Service Fuel Injectors 171
Replace Air Conditioner and Alternator Drive Belts 171
Replace Primary Fuel Filter (Water Separator) 172
Replace Secondary Fuel Filters 174
Replace Pneumatic System Air Dryer Filter 175
Replace Air Conditioner Fresh Air Filter 175
Clean or Replace Air Conditioner Recirculating Filter 176
Maintenance—Every 2000 Hours 177
Change Hydraulic Oil 177
Maintenance—Every 3000 Hours 178
Replace Fuel Injectors 178
Maintenance—Every 4000 Hours 179
Replace Crankcase Breather (Oil Separator) 179
Maintenance 180
Draining the Cooling System 180
Diesel Engine Coolant 182
Adjust Alternator Drive Belts 183
Adjust Air Conditioner Drive Belts 183
Check All Exterior Lights, Reverse Alarm and Horn 184
Bleeding Fuel System 185
Replace Transmission Breather 186
Replace Transfer Case Breather 187
Check the Oil Filler Cap and Seal 187
Check Steering Cylinder Pins for Free Play 188
Check Service Brake Fluid Level 188
Bleed Brake System 189
Check Wheel Nuts 190
Remove and Install Wheels 190
Remove and Install Tire 191
Do Not Service Injection Nozzles 193
Do Not Adjust Injection Pump 193
Using Battery Charger 194
Replace Batteries 195
Replace Headlights and Front Park Lights 196
Adjusting Headlights 198
Replace Front Turn Signal Bulb 199
Replace Tail Lights and Rear Turn Signals 199
Replace Reverse Lights 200
Replace Indicator Bulb 200
Replace Rocker Switch Indicator Bulbs 201
Replace Dome Light Bulb 202
Adjusting Hood Latch 202
Changing Wiper Blade 203
Do Not Service Control Valves, Cylinders, Pumps or Motors 204
Hardware Torque Specifications 204
Unified Inch Bolt and Cap Screw Torque Values 205
Metric Bolt and Cap Screw Torque Values 206
Additional Metric Cap Screw Torque Values 207
Metric Cap Screw and Nut Torque Values 209
Imperial and SAE (Inch) Cap Screw and Nut Torque Values 210
Check Oil Lines and Fittings 211
Service Recommendations for O Ring Boss Fittings 212
Service Recommendations for Flat Face O Ring Seal Fittings 214
Service Recommendations for 37° Flare and 30° Cone Seat Connectors 215
Service Recommendations for Flared Connections—Straight or Tapered Threads 216
Service Recommendations for Inch Series Four Bolt Flange Fittings 217
Service Recommendations for Metric Series Four Bolt Flange Fitting 219
Welding on Machine 220
Operational Checkout 221
Operational Checkout 221
Visual Checks 221
222
222
223
223
224
225
226
227
228
228
229
230
231
232
232
233
233
234
235
235
235
236
237
Operator Station Checks—Key Switch On, Engine Off 237
238
239
239
240
240
241
242
243
244
245
246
Operator Station Checks—Engine ON 246
246
247
248
249
250
250
251
Brake Checks 251
251
252
Park Brake System Checks 252
252
Steering System Checks 252
253
Engine Cooling System Checks 253
254
254
255
255
255
256
256
256
256
257
Transmission System Checks 257
258
Air Intake System Checks 258
258
259
Fuel System Checks 259
260
260
261
Engine Speed and Performance Checks 261
261
Pneumatic System Checks 262
262
262
Hydraulic System Checks 263
263
263
264
265
Driving Checks 266
267
269
270
271
Seat, Doors, Windows, Latches and Locks Checks 271
271
272
273
273
Vehicle Lights Checks 273
274
275
276
277
277
278
279
Miscellaneous Checks 279
279
280
280
280
281
282
Troubleshooting 283
Using Troubleshooting Charts 283
Engine 284
Transmission 288
Axle 289
Wheel 290
Tires 291
Brakes 292
Suspension System 292
Hydraulic System 293
Instruments and Controls 293
Electrical System 294
Rear Frame and Cab 296
Transmission Diagnostic Codes 297
Storage 312
Prepare Machine for Storage 312
Monthly Storage Procedure 313
Machine Numbers 314
Record Product Identification Number (PIN) 314
Record Engine Serial Number 314
Record Transmission Serial Number 314
Front Axle Serial Number 314
Middle Axle Serial Number 315
Rear Axle Serial Number 315
Specifications 316
B35C Articulated Dump Truck Specifications 316
B40C Articulated Dump Truck Specifications 320
B35C and B40C Engine Specifications 322
Travel Speeds 323
B35C and B40C Drain and Refill Capacities 324
Crime Prevention Tips 325
Help Prevent Crime 325
Record Identification Numbers 325
Keep Proof of Ownership 325
Park Indoors Out of Sight 325
When Parking Outdoors 326
Reduce Vandalism 326
Report Thefts Immediately 327
Checklists 337
Maintenance and Repair Record Keeping System 337
John Deere Service Keeps You On the Job 341
At Your Service When You Need It 341
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