John Deere 910G / 1010G Final Tier 4 Fixed Cabin Gen II Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 910G / 1010G Final Tier 4 Fixed Cabin Gen II Operator’s Manual – PDF DOWNLOAD
- P/N: F712253_41
- Language: English
- Division: Forestry
- Product Lines: Forwarders
- Publication Type: Operator’s Manuals
- Associated Models: 910G, 1010G
- Series: G SERIES
- Serial:
- 910G Serial: 1WJ0910G_ _L001003-
- 1010G Serial: 1WJ1010G_ _L006004-
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 910G / 1010G Final Tier 4 Fixed Cabin Gen II Operator’s Manual – PDF DOWNLOAD
Table of Contents 2
Foreword 11
Copyright 11
Foreword 11
California Proposition 65 Warning 11
Declaration of conformity 12
Non-road emissions control warranty statement 12
Emissions control warranty statement 2019 through 2021 13
Emissions Performance and Tampering 15
John Deere Forwarder 15
Technical data 15
Machine identification 16
4 5L engine identification 17
Emissions control system certification label 18
Safety 20
Follow Laws and Regulations 20
Recognize Safety Information 20
Understand Signal Words 21
Prepare for Emergencies 21
Wear Protective Clothing 22
Handle Chemical Products Safely 22
Install Radio Transmitters Properly 23
Operating 23
Inspect machine 24
Attach Do not Operate Tag 24
Prevent Machine Runaway 25
Use Handholds and Steps 25
Handle Starting Fluids Safely 26
Pay Attention to Bystanders 26
Carry no passengers 27
Use Seat Belt 27
Cabin protective structures 28
ROPS levels 28
Cabin windows 29
Secondary exit 31
Forwarder cabin noise 31
Vibration levels in forwarder cabin 32
Avoid Risks under Difficult Conditions 33
Operate the Boom Safely 34
Do not Overload the Forwarder 34
Stop Working if Machine Gives an Alarm 35
Keep Danger Zone Clear 35
Avoid saw chain shots 36
Avoid Crush Points 37
Avoid Power Lines 37
Driving/Transporting on Public Roads 38
Cold environment operation 38
Ensure Safety before Driving on Frozen Waters 39
Avoid Fires and Explosions 39
What To Do If the Machine Catches Fire? 40
Hand-held fire extinguisher 41
After a fire 41
Maintenance 42
Keep Machine in Good Condition 42
Use Proper Clothing 43
Use Proper Tools 43
Secure Cabin Tilt Locking Mechanism 44
Support Machine Properly 44
Service Cooling System Safely 45
Prevent Battery Explosions 45
Prevent Acid Burns 46
Start Only from Operator’s Seat 46
Beware of Exhaust Fumes 47
Exhaust filter cleaning 47
Exhaust filter maintenance 48
Avoid High Pressure Fluids 48
Avoid Heating near Pressurized Fluid Lines 49
Make Welding Repairs Safely 49
Service Tires Safely 50
Service Air Conditioner Safely 50
Replace Xenon Worklamps Safely 51
Service Accumulators Safely 51
Service Steering System Safely 52
Refueling and Servicing Fuel System 52
Filling and servicing DEF system 53
Dispose of Waste Properly 53
Disposal of diesel exhaust fluid (DEF) 53
Safety Decal Locations 54
Cabin non-text safety decals 54
Machine non-text safety decals 55
Machine text safety decals 56
Warranty 57
Standard Warranty Clauses 57
Standard Warranty 57
Extended Coverage 57
First 250 hours maintenance 57
Periodic Maintenance 58
Machine systems and components 59
Main switch panel 59
Anti-skid surfaces, handles and steps 59
Access covers 60
Hydraulic stairs 61
Fixed forwarder cabin 62
Operator’s seat – comfort 63
Seat rotation 64
Cabin camera 65
Heating and air conditioning 65
Final Tier 4 engines 66
Air intake and exhaust system diagram 66
Integrated variable speed fan 67
Aftertreatment system (ATS) 68
Exhaust filter 69
Elevated engine RPM 69
SCR system operation 70
DEF tank and header (CAN based) 71
DEF tank operating levels 72
DEF dosing unit 72
DEF dosing injector 74
SCR system derates 75
Regeneration process 76
Exhaust filter soot load levels 76
Passive regeneration 77
Active regeneration 78
Manual regeneration 79
Service regeneration 80
Tires 81
Tracks, anti-slip chains and wheel ballasting 82
Tracks in winter conditions 83
Track recommendations for winter (2017) 83
Hydraulic system 84
Hydraulic tank 85
Work hydraulics 86
LS pressure 87
Optional equipment 87
Central greasing system 88
Safety instructions 88
Front frame 89
Middle joint and rear frame 90
Boom 91
Dispenser on boom pillar 91
Dispenser on boom base 92
Dispenser on jib boom 93
Centralized manual greasing points 93
Fire protection system 94
Extinguishing system components 95
Environmental kit 95
Intelligent Boom Control (IBC) 96
Concept and cylinder design 96
Forwarder IBC 2 0 97
IBC sensor bus 97
Central locking system 98
Rear frame camera 99
On-road driving equipment 99
Pre-heater 100
Mud guards for drive shaft openings 100
Controls 101
Driving controls 101
Main switch 101
Brake controls 102
Safety switches and emergency stop 103
Ignition switch 103
Dashboard 104
Boom controls 106
Forwarder IBC boom controls 107
Left keypad in forwarder 108
Right keypad in forwarder 109
Extra keypad 110
Lights and wipers 111
Cabin lights and service lights 112
Work lights 113
On-road driving lights 114
Window wipers and washers 115
Accessory switches and connectors 116
Air conditioner 116
Fan speed 117
Temperature 118
Recirc mode 118
Defrost 118
Indicator lights 119
Pre-heater EasyStart timer control panel 119
Setting the time 120
Switching on the pre-heater 121
Changing the heating duration 121
Switching off the pre-heater 122
Heating preselections 122
Preprogramming of preselection 123
Pre-heater modem 124
SMS interface 124
Operating the machine 126
Engine 126
Starting the engine 126
Cold weather starting 127
After starting 127
Aftertreatment system 128
Filter cleaning switch 128
Work mode display icons 129
Alarms 130
DEF system operating cycles 131
Icons 132
Alarms and derates 132
Turning off the FT4 engine 133
Driving 133
Off-road driving 134
On-road driving 134
High/low gear and rear wheel drive 135
Differential locks 136
Limited % driving 137
Regulable control for driving percentage 138
Adaptive Driveline Control (ADC) modes 139
Cruise control 140
Decking blade 140
Boom and grapple 140
Warming up work hydraulics 141
Using the Boom 141
IBC mode 142
Special functions 142
System backup 143
Boom suspended mode 144
Smooth Boom Control (SBC) 145
Boom weight scale – Operation 145
Data transmission and bluetooth connection 147
Grapple reset 147
Calibration 148
Weighing accuracy 148
Batteries and battery charger 149
After using the boom 149
At the End of the Work Day 150
General maintenance 151
Cabin windows cleaning and inspection 151
Cabin interior cleaning and surface sanitation 152
Refueling the machine 153
Refilling the diesel exhaust fluid (DEF) tank 154
Fluids and lubricants 155
Diesel fuel (ULSD) 155
Bio-Diesel Fuel 156
Cold weather operation 157
Handling and storing diesel fuel 158
Lubricity of diesel fuel 158
Diesel exhaust fluid (DEF) 159
Storing diesel exhaust fluid (DEF) 159
Testing diesel exhaust fluid (DEF) 160
Diesel engine oil 161
Diesel engine oil and filter service intervals 161
John Deere Break-In Plus™ Engine Oil 162
Additional engine oil information 163
Engine coolant 163
Hydraulic oil requirements 166
Gear oil 167
Brake fluid 167
Cabin tilt fluid 168
Grease 168
Welding instructions 169
Electrical components 170
Batteries 170
Trickle charging 171
Using Booster Batteries 173
Fuses and relays 174
Main fuses 175
Fuse box 176
Relays 178
Fixed forwarder cabin fuses 179
Fixed forwarder cabin relays 181
G-series forwarder CAN architecture 182
Controller locations 184
Engine Control Unit (ECU) 184
Cabin controller (CAB) area 185
XL4 PC (High Spec) 186
XM2+, XM2 and XM PC 187
Telematics components 188
MTG module 189
Antennas 189
Sensors and switches 190
Engine sensors, actuators and connectors (4 5L FT4) 191
Electrical engine components 1/4 192
Electrical engine components 2/4 193
Electrical engine components 3/4 194
Electrical engine components 4/4 195
Sensors, aftertreatment system 910G/1010G 197
Sensors, air filter and coolant 910G/1010G 198
Sensors, ambient temperature 198
Sensors, frame 199
Sensors, drive pedal 199
Sensors, comfort seat base 200
Sensors, standard seat base 200
Sensors, transmission 201
Sensors, brake system 202
Sensors, fuel tank 202
Sensors, hydraulic oil tank 203
Sensors, work hydraulics 203
Sensors, boom 204
Grounding points 204
Grounding points, fixed cabin – Gen I 205
Hydraulic pressure measurements 205
Drive hydraulics 206
Check charge pressure 207
Maximum drive pressure / Drive pump cut-off 208
Work hydraulics 209
LS pressure difference Delta P 209
Maximum work pressure 210
Auxiliary valve pressure 211
Boom valve LS relief pressures 211
Cabin rotating and leveling pressure 212
Brake hydraulics 212
Drive and work brake pressures 213
Loading range pressures 214
Loading pressure 214
Hydraulic oil sampling valve 215
Vacuum pump 216
Frame and boom service positions 216
Engine hoods 217
Tilt angles of the cabin 218
Tilting the cabin 219
Lowering the cabin 221
Boom general servicing 222
Changing wheels 223
Anti-slip chain fitting 223
Tracks fitting 1/4 224
Tracks fitting 2/4 224
Tracks fitting 3/4 225
Tracks fitting 4/4 225
Periodic maintenance 226
Introduction 226
Uptime maintenance planner 226
Optional equipment maintenance 226
Central greasing system maintenance 227
Lubrication frequency and volume amount adjustment 227
Reservoir filling 228
System check 229
Troubleshooting 230
Fire protection system maintenance 231
10 hours or daily 232
50 hours or weekly 232
Every 12 months 233
Decking blade 234
IBC maintenance 235
Boom weight scale maintenance 235
Bluetooth paring and battery charger connection 236
Pre-heater maintenance 236
Run the pre-heater for a few minutes 237
Fault display descriptions 238
Fault diagnosis (EasyStart) 239
Service codes 239
Conical sleeve pin tightening 241
Every 10 Hours or Daily 242
Check hydraulic oil level 242
Check the engine oil level 243
Check boom structures visually 244
Every 50 Hours or Weekly 245
Check machine visually 245
Check the high/low gear oil level 246
Check differential oil level 247
Check hub gear oil level 248
Check boom screw joints 249
Check joint pins of the boom 250
Check the grapple and rotator 250
Check bogie casing for leaks 251
Check the cooler cleanness 252
Grease middle joint 253
Check boom slew housing oil level 253
Grease the boom 1/2 254
Grease the boom (single extension) 2/2 255
Grease the boom (double extension) 2/2 256
Grease link and grapple 257
Every 250 hours 257
Check the high/low gear oil level 258
Check tire pressures 258
Check door switch 259
Check secondary exit 260
Check cabin fresh-air filters 261
Every 500 hours 261
Change engine oil and oil filter 262
Replace fuel filters 264
Check the drive belt wear 266
Check OCV filter tube 267
Check air intake system 267
Check cooling system 268
Check engine coolant level 268
Check electrolyte level of batteries 270
Drain water deposited in boom base 271
Check sideways clearance of the extension booms 272
Check vertical clearance of the extension booms 273
Every 1000 hours 274
Check valve clearances 274
Clean DEF tank 287
Replace DEF dosing unit filter 288
Replace OCV filter 294
Clean or replace air filter elements 294
Replace hydraulic tank oil filters 296
Replace hydraulic tank breather/dryer 298
Bleed hydraulic tank 298
Change high/low gear oil 299
Replace drive pump filter 300
Grease the driveshafts 300
Grease bogie slew bearings 301
Check wheel rims and fastening bolts 302
Check axle fastening bolts 303
Check air conditioner 304
Change cabin fresh-air filters 305
Clean rotator magnetic plug 305
Tighten rotator screws 306
Check chain guide of double extension boom 307
Every 2000 hours 307
Change coolant 308
Change hydraulic oil 310
Change differential oil 312
Drain brake cylinders 313
Change bogie casing oil 313
Change hub gear oil 314
Change boom slew housing oil 315
Grease cabin door hinges 316
As required 316
Clean the machine 316
Drain fuel filters 318
Replace drive belts 318
Replace filter-dryer-receiver 322
Check drive brake oil level 326
Change brake pedal circuit oil 327
Adjust brake cylinders 328
Adjust the tension of the double extension boom chains 330
Adjust rotator link brakes 331
Transporting, towing and storing 332
Transporting the Machine 332
Tie-down and lifting points 333
Towing the machine 333
Release parking brake cylinders 334
Releasing drive hydraulics 335
Releasing the work brake 335
Releasing the steering 336
Stowing a disabled boom 336
By-passing the boom valve 337
Preparing machine for storage 338
After storage 339
Environment, recycling and post-use 341
Index 342
Attachments 347
Declaration of Conformity template_en 348
a09361_910G_1010G_specs_en 350
a08020_F_GAS_DOC_en 353
a03420_Forwarder_arm_silicon 355
a08047_LS-pressures_G_Forw_en 357
UMP_910G_1010G_EN 359
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 362
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