John Deere 903M 953M & 959M Feller Buncher Operator’s Manual OMT401135X19 – PDF DOWNLOAD
FILE DETAILS:
John Deere 903M 953M & 959M Feller Buncher Operator’s Manual OMT401135X19 – PDF DOWNLOAD
- P/N: OMT401135X19_Z4
- Language: English
- Division: Forestry
- Product Lines: Tracked Feller Bunchers
- Publication Type: Operator’s Manuals
- Associated Models: 903M, 953M, 959M
- Serials:
- 1T0903MX_ _ C317982—409162
- 1T0903MX_ _ D317982—409162
- 1T0953MX_ _ C317982—409162
- 1T0953MX_ _ D317982—409162
- 1T0959MX_ _ C317982—409162
- 1T0959MX_ _ D317982—409162
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 903M 953M & 959M Feller Buncher Operator’s Manual OMT401135X19 – PDF DOWNLOAD
903M, 953M, and 959M Feller Buncher 1
Introduction 2
Foreword 2
Manual Identification—READ THIS FIRST! 2
Serial Number Listing Information 4
IMPORTANT 4
License Agreement for John Deere Software 5
Conformity Marking for European Union (EU) and Eurasian Economic Union (EAEU) 8
Emissions Control System Certification Label 8
EPA Non-road Emissions Control Warranty Statement—Compression Ignition 9
CARB Non-road Emissions Control Warranty Statement—Compression Ignition 11
Emissions Performance and Tampering 17
Carbon Dioxide Emissions (CO₂) 18
FCC Notifications to User 19
Service ADVISOR™ Remote (SAR)—SOFTWARE TERMS AND CONDITIONS 20
John Deere Online Bookstore 23
Technical Information Feedback Form 24
Contents 25
Safety—Safety and Operator Conveniences 29
Safety and Operator Convenience Features 29
Safety—General Precautions 30
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance 30
Recognize Safety Information 31
Follow Safety Instructions 32
Operate Only If Qualified 32
Wear Protective Equipment 32
Protect Against Noise 33
Avoid Unauthorized Machine Modifications 33
Inspect Machine 33
Stay Clear of Moving Parts 33
Avoid High-Pressure Oils 34
Avoid High-Pressure Fluids 34
Work In Ventilated Area 34
Handle Starting Fluid Safely 35
Avoid Static Electricity Risk When Refueling 35
Prevent Fires, Clean Debris From Machine 36
In Case of Machine Fire 36
Prevent Battery Explosions 37
Handle Chemical Products Safely 37
Decommissioning — Proper Recycling and Disposal of Fluids and Components 38
Prepare for Emergencies 38
Clean Debris from Machine 39
Add Cab Guarding for Special Uses 39
Control Pattern 39
Safety—Operating Precautions 40
Use Steps and Handholds Correctly 40
Start Only From Operator’s Seat 40
Use and Maintain Seat Belt 40
Avoid Work Site Hazards 41
Prevent Unintended Machine Movement 41
Operate Machine Safely 42
Avoid Machine Tip Over and Machine Damage 42
Keep Riders Off Machine 43
Use Care When Swinging Machine 43
Operate Boom With Care 43
Avoid Backover Accidents 44
Operating On Slopes 44
Prevent Acid Burns 44
Add and Operate Attachments Safely 45
Travel Safely 45
Avoid Power Lines 45
Inspect and Maintain ROPS 46
Keep the Operator Protective Structure (OPS) in Place 46
Safety—Maintenance Precautions 47
Park and Prepare for Service Safely 47
Service Machines Safely 47
Service Cooling System Safely 48
Service Accumulator Systems Safely 48
Remove Paint Before Welding or Heating 48
Make Welding Repairs Safely 49
Drive Metal Pins Safely 49
Use Proper Lifting Equipment 49
Safety—Safety Signs and Other Instructions 50
Safety Signs and Other Instructions 50
Operation—Operator’s Station 62
Operator Controls and Instruments 62
Left Joystick 63
Right Joystick 67
Track Drive Pedals 69
Sealed Switch Module (SSM) 70
Sealed Switch Module (SSM) Functions 71
Primary Display Unit (PDU) 75
Primary Display Unit (PDU) Functions 76
Dome Light 78
Radio 79
Horn 82
Accessory Outlets 82
Air Conditioning and Heating Controls 83
Operator’s Seat—Mechanical Suspension 84
Operator’s Seat—Air Suspension 86
Fire Extinguisher 87
Alternative Exits 87
Cab Door Handles 90
Cab Door Stop 90
Diesel Fired Coolant Heater (DFCH) Timer—If Equipped 91
Operation—Operating the Machine 92
Before Starting Work 92
Driving Up a Steep or Slippery Slope 92
Off Level Operation 92
Inspect Machine Daily Before Starting 93
Battery Disconnect Switch 93
Engine Break-In Period 94
Before Starting Engine 94
Operator Ability 95
Diesel Fired Coolant Heater (DFCH) Operation—If Equipped 96
Engine Block Heater—If Equipped 97
Cold Weather Starting—Below 0°C (32°F) 98
Normal Starting Procedure—Above 0°C (32°F) 99
Hydraulic Warm-Up Procedure 101
Stopping Procedure 102
Operating in Water and Mud 103
Operating the Track Drive 104
Extend Undercarriage Life 105
Operating the Implements—General 106
Operating Functions—Left Joystick 106
Operating Functions—Right Joystick 109
Rapid Cycle System (RCS) Operation—If Equipped 111
Operating Functions—Leveling Platform—If Equipped 111
Lowering Boom With Engine Stopped 113
Operating Slope Indicator System—If Equipped 114
Preparation of Machine Before Leaving for Cutting Area 115
Felling Technique 116
Felling Head 117
Service ADVISOR™ Remote (SAR) Software Delivery Process 118
Parking the Machine 119
Loading Machine on Trailer 119
Recovering the Machine 121
Lifting the Machine 123
Operation—Monitor Operation 124
Main Menu 124
Operation—Motions 124
Operation—RCS Adjustments—If Equipped 125
Operation—Tree Counter—If Equipped 126
Operation—Joystick Lever Pattern 127
Operation—Joystick Button Pattern 128
Operation—Copy Operator Settings 128
Operation—Fluid Economy 129
Operation—Change Operator 129
Operation—Engine Speed Adjustments 130
Operation—Restore All Factory Defaults 130
Diagnostics—Codes 130
Diagnostics—Machine Readings 131
Diagnostics—Engine Readings 133
Diagnostics—Controller ID 134
Diagnostics—Machine ID 134
Diagnostics—Software Delivery 135
Diagnostics—JDLink Readings 136
Setup—Monitor 136
Setup—Antitheft/Security 137
Setup—Calibration 138
Setup—Machine Configuration 138
Setup—Auto Fan Reversing 139
Operation—TimberNavi™ Monitor Operation—If Equipped 140
Using the Display 140
Main Display and Functions 141
Menu 142
View Menu 151
Record Track Menu 155
Measure Menu 155
Point of Interest Menu 156
Maintenance—Machine 157
Required Emission-Related Information 157
Engines With Tier 3-Stage IIIA/MAR-I Emission Control 157
Diesel Engine Break-In™ Oil 157
Diesel Engine Oil — Tier 3 and Stage IIIA 158
Engine Oil and Filter Service Intervals—Tier 3 and Stage IIIA Engines 159
Diesel Engine Oil — Tier 2 and Stage II 160
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines 161
Diesel Engine Oil Service Interval for Operation at High Altitude 161
Oil Filters 162
Track Drive and Swing Drive Gear Case Oil 162
Hydraulic Oil 163
Enclosure Door Pump Oil 164
Diesel Fuel 165
Lubricity of Diesel Fuel 165
Handling and Storing Diesel Fuel 166
Biodiesel Fuel 167
Testing Diesel Fuel 168
Supplemental Diesel Fuel Additives 168
Fuel Filters 168
Minimizing the Effect of Cold Weather on Diesel Engines 169
Starting Aid Can Replacement 170
Multipurpose Extreme Pressure (EP) Grease 171
Alternative and Synthetic Lubricants 171
Lubricant Storage 171
Mixing of Lubricants 171
Diesel Engine Coolant (engine with wet sleeve cylinder liners) 172
Water Quality for Mixing with Coolant Concentrate 173
Operating in Warm Temperature Climates 173
Testing Coolant Freeze Point 174
Disposing of Coolant 174
Maintenance—Periodic Maintenance 175
Engine Identification 175
Service Machine at Specified Intervals 175
Check the Hour Meter Regularly 176
Service Lights 176
Enclosure Door and Maintenance Doors 176
Prepare Machine for Maintenance 181
Machine Service Position—Attachment 181
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 182
Fuel Tank 182
Service Intervals 183
Required Parts 185
Maintenance—As Required 186
Check and Clean Cooling System and Condenser Fins 186
Inspect Serpentine Belt 187
Replace Engine Air Filter Elements 188
Replace Cab Fresh Air and Cab Recirculation Filters 189
Lubricate Toolbox Door Hinges—If Equipped 189
Lubricate Door Hinges 190
Clean and Tighten Battery Terminals 190
Maintenance—Every 10 Hours or Daily 191
Lubricate Leveler Pivot Joints and Cylinders—If Equipped 191
Check Fire Suppression System—If Equipped 193
Check Swing Drive Gear Case Oil Level 193
Check Hydraulic Oil Level 194
Check Engine Oil Level 195
Check and Drain Primary Fuel Filter and Water Separator 195
Check and Drain Final Fuel Filter 196
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped 197
Check Engine Coolant Level 198
Check Track Sag 198
Adjust Track Sag 199
Lubricate Boom Joints and Cylinder Ends 201
Lubricate Swing Drive Pinion and Bearing 202
Lubricate Crank and Link 203
Inspect Fire Extinguisher 203
Maintenance—Initial Service—100 Hours 204
Check Track Shoe Cap Screw Torque 204
Maintenance—Every 100 Hours 205
Lubricate Swing Drive Gear Case Bearing 205
Check Idler Oil Level 205
Maintenance—Initial Service—250 Hours 206
Drain and Refill Swing Drive Gear Case Oil 206
Drain and Refill Track Drive Planetary Oil 207
Check Lower Roller Mounting Cap Screw Torque 207
Maintenance—Every 250 Hours 208
Check Track Drive Planetary Oil Level 208
Check Rear Window Alternative Exit Latches and Retainer Knobs 209
Check Skylight Latch Tension 209
Check Track Shoe Cap Screw Torque 210
Take Engine Oil Sample 210
Maintenance—Every 500 Hours 211
Replace Fuel Prefilter—If Equipped 211
Replace Primary Fuel Filter and Water Separator 212
Replace Auxiliary Fuel Filter and Water Separator—If Equipped 213
Replace Final Fuel Filter 214
Check Air Intake Hoses 214
Drain and Refill Engine Oil and Replace Filter 215
Check Hybrid Battery Electrolyte Level—If Equipped 216
Check Enclosure Door Pump Oil Level 218
Drain Water and Sediment From Fuel Tank 219
Take Fluid Samples 219
Maintenance—Every 1000 Hours 220
Drain and Refill Swing Drive Gear Case Oil 220
Check Coolant Condition 221
Drain and Refill Track Drive Planetary Oil 221
Maintenance—Every 2000 Hours 222
Replace Hydraulic Oil Breather Filter 222
Drain and Refill Hydraulic Oil 223
Replace Hydraulic Oil Return Filters 224
Check and Adjust Engine Valve Lash 225
Drain and Refill Enclosure Door Pump Oil 226
Replace Fuel Cap Breather Element 226
Replace Fuel Tank Breather 227
Maintenance—Every 4000 Hours 228
Replace Engine Crankshaft Damper 228
Maintenance—Every 6000 Hours 229
Drain and Refill Engine Coolant 229
Miscellaneous—Machine 231
Clean Machine Regularly 231
Inspect and Clean Polycarbonate Windows 232
Clean Fuel Tank Inlet Screen 233
Circuit Breakers 233
Using Booster Batteries—24-Volt System 234
Using Battery Charger 235
Handling, Checking, and Servicing Batteries Carefully 236
Replacing Batteries 238
Removing and Installing Batteries 238
Precautions for Alternator and Regulator 239
Welding on Machine 239
Keep Electronic Control Unit Connectors Clean 239
Bleed Fuel System 240
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 240
Do Not Service Control Valves, Cylinders, Pumps, or Motors 240
Clean the Crankcase Vent Tube 241
Fluid Sampling Test Ports 241
Replacing Fuses 241
JDLink™ Machine Monitoring System (MMS)—If Equipped 243
Remove and Install Halogen Bulbs 244
Replacing Seat Belt 245
Remove and Install Light-Emitting Diode (LED) Lights 246
Track Sag General Information 249
Check Track Shoe Hardware 249
Hardware Torque Specifications 249
Unified Inch Bolt and Screw Torque Values 250
Metric Bolt and Screw Torque Values 251
Miscellaneous—Operational Checkout 252
Operational Checkout 252
Miscellaneous—Troubleshooting 267
Troubleshooting Procedure 267
Engine 268
Electrical System 272
Hydraulic System 274
Software Update 275
Miscellaneous—Storage 276
Prepare Machine for Storage 276
Monthly Storage Procedure 277
Miscellaneous—Machine Numbers 278
Record Product Identification Number (PIN) 278
Record Engine Serial Number 278
Record Attachment Serial Number 278
Record Saw Hydraulic Motor Serial Number 278
Record Attachment Pump Serial Number 279
Record Main Pump Serial Number 279
Record Saw Pump Serial Number 279
Record Left-Hand Track Drive Planetary Serial Number 280
Record Left-Hand Track Drive Hydraulic Motor Serial Number 280
Record Right-Hand Track Drive Planetary Serial Number 280
Record Right-Hand Track Drive Hydraulic Motor Serial Number 281
Record Swing Drive Gear Case Serial Numbers 281
Record Primary Display Unit (PDU) Serial Number 281
Record Engine Control Unit (ECU) Serial Number 282
Record Left Armrest Control (ACL) Serial Number 282
Record Right Armrest Control (ACR) Serial Number 283
Record Head Control Unit (HCU) Serial Number 283
Record Hydraulic Motor Controller (HMC) Serial Number 283
Record Sealed Switch Module (SSM) Serial Number 284
Record Lower Angle Sensor (VSS) Serial Number—If Equipped 284
Record Steep Slope Lower Controller (HMC) Serial Number—If Equipped 285
Record Vehicle Control Unit (VCU) Serial Number 285
Keep Proof of Ownership 286
Keep Machines Secure 286
Miscellaneous—Specifications 287
Engine Specifications 287
System Specifications 288
Undercarriage Specifications 289
Drain and Refill Capacities 290
903M Working Ranges 291
953M Working Ranges 293
959M Working Ranges 295
903M Machine Weights and Ground Pressures 297
953M Machine Weights and Ground Pressures 298
959M Machine Weights and Ground Pressures 299
Machine Cutting Specifications 300
903M Shipping Dimensions 301
953M Shipping Dimensions 303
959M Shipping Dimensions 305
EC Declaration of Conformity 306
Eurasian Economic Union 307
Machine Design Life 307
Page Number 29
Section 1-1 29
Section 1-2 30
Section 1-3 40
Section 1-4 47
Section 1-5 50
Section 2-1 62
Section 2-2 92
Section 2-3 124
Section 2-4 140
Section 3-1 157
Section 3-2 175
Section 3-3 186
Section 3-4 191
Section 3-5 204
Section 3-6 205
Section 3-7 206
Section 3-8 208
Section 3-9 211
Section 3-10 220
Section 3-11 222
Section 3-12 228
Section 3-13 229
Section 4-1 231
Section 4-2 252
Section 4-3 267
Section 4-4 276
Section 4-5 278
Section 4-6 287
S.V 04/24