Drexel SLT30 E Series Base IPB SwingMast Lift Truck Parts Manual 141775 – PDF DOWNLOAD
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Drexel SLT30 E Series Base IPB SwingMast Lift Truck Parts Manual 141775 – PDF DOWNLOAD
Language : English
Pages : 322
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Drexel SLT30 E Series Base IPB SwingMast Lift Truck Parts Manual 141775 – PDF DOWNLOAD
SLT30 “E” Series IPB.................................................................... 3 Frame Position and Installation, p/n: FR15-A 8-11................................... 3 Drive Motor Installation, DA12 8-18................................................. 3 Steer Idler Installation, DA9 8-36.................................................. 3 Lower Drive Unit Installation, DA11 8-39............................................ 3 Controller Installation, EL41-A 8-57................................................ 4 Fluids, FL1 8-80.................................................................... 4 Joystick Installation, HY20 8-156................................................... 5 Instruments and Side Console Installation, ID3-D 8-164.............................. 6 Operator Console Installation, OH6 8-181............................................ 6 Parking Brake Installation, PB17 8-208.............................................. 6 Seat Belt Installation, ST1 (serial # 1797 and before) 8-225........................ 7 Driver’s Seat Group, p/n: 1420373-A (serial # 1798 & future) 8-231.................. 7 Lower Bar Installation, PS8 8-236................................................... 7 Stack Valve Cover, ID5 8-285........................................................ 8 Overhead Guard Installation, OH1 8-312.............................................. 8 Identification Labeling, ID15-B 8-315............................................... 8 Schematics and Drawings 8-319....................................................... 8 Abbreviations........................................................................... 9 Phantoms / Reference Parts.............................................................. 9 Task Groups/Assemblies.................................................................. 9 General................................................................................. 9 Frame Position and Installation, p/n: FR15-A............................................ 11 Figure 8-1: Frame Position and Installation, p/n: FR15-A............................ 13 Frame Bearings Installation, p/n: FR17-A............................................ 15 Figure 8-2: Frame Bearings Installation, p/n: FR17-A............................ 15 Drive Motor Installation, DA12.......................................................... 18 Figure 8-3: Drive Motor Installation, DA12.......................................... 19 Drive Unit, Dual Chain, p/n: 1400695-A.............................................. 20 Figure 8-4: Drive Unit, Dual Chain, p/n: 1400695-A.............................. 23 Rear Traction Motor, p/n: 1412772-A................................................. 24 Figure 8-5: Rear Traction Motor, p/n: 1412772-A................................. 25 Steer Idler Assembly, p/n: 1412460-A................................................ 26 Figure 8-6: Steer Idler Assembly, p/n: 1412460-A................................ 27 Drive Unit Sub-Assembly, DA8........................................................ 30 Figure 8-8: Drive Unit Sub-Assembly, DA8........................................ 31 Drive Wheel Installation, DA2....................................................... 33 Figure 8-9: Drive Wheel Installation, DA2....................................... 33 Chain Assembly for Steering, p/n: 1400109B......................................... 34 Figure 8-10: Chain Assembly for Steering, p/n: 1400109B........................ 34 Steer Idler Installation, DA9........................................................... 36 Figure 8-11: Steer Idler Installation, DA9.......................................... 37 Lower Drive Unit Installation, DA11..................................................... 39 Figure 8-12: Lower Drive Unit Installation, DA11.................................... 39 Press Drive Plate Studs, DA14....................................................... 41 Figure 8-13: Press Drive Plate Studs, DA14...................................... 41 Spindle Installation, LW3........................................................... 44 Figure 8-14: Spindle Installation, LW3.......................................... 45 Load Wheel Installation, LW6........................................................ 47 Figure 8-15: Load Wheel Installation, LW6....................................... 47 Load Wheel Sub-Assembly, LW7........................................................ 49 Figure 8-16: Wheel Sub-Assembly, LW7............................................ 49 Service Brake Installation, SB5..................................................... 52 Figure 8-17: Service Brake Installation, SB5.................................... 53 Right & Left Brake Assembly, p/n: 51082-01 & -02.................................... 54 Figure 8-18: Right & Left Brake Assembly, p/n: 51802 -01 & -02.................. 55 Controller Installation, EL41-A......................................................... 57 Figure 8-18: Controllers Installation, EL41-A....................................... 57 Control Panel Modification, p/n: 1413417-A.......................................... 58 Figure 8-19: Control Panel Modification, p/n: 1413417-A......................... 59 Contactor Panel, p/n: 1413294-A..................................................... 61 Figure 8-20: Contactor Panel, p/n: 1413294-A.................................... 61 Contactor, 60V, 300A, SPNO, p/n: 1413716............................................ 62 Figure 8-21: Contactor, 60V, 300A SPNO, p/n: 1413716............................ 63 SPNO Contactor, 80V, p/n: 1413939 - A............................................... 64 Figure 8-22: SPNO Contactor, 80V, p/n: 1413939-A................................ 65 Battery Connector Sub-Assembly, EL17................................................ 68 Figure 8-26: Battery Connector Sub-Assembly, EL17............................... 69 Wire Harness Installation, EL18..................................................... 72 Figure 8-27: Wire Harness Installation, EL18.................................... 73 Cable Installation, EL19............................................................ 75 Figure 8-28: Cable Installation, EL19........................................... 75 Ground Straps Installation, p/n: EL38-A............................................. 77 Figure 8-29: Ground Straps Installation, p/n: EL38-A............................ 77 Fluids, FL1............................................................................. 80 Figure 8-30: Fluids, FL1............................................................ 81 Hydraulic Pump/Motor Installation, HY52-A........................................... 84 Figure 8-28: Hydraulic Pump/Motor Installation, HY52-A.......................... 85 Hydraulic Pump/Motor Assembly, p/n: 1413611C....................................... 86 Figure 8-29: Hydraulic Pump/Motor Assembly, p/n: 1413611-C...................... 87 Main Hydraulic Gear Pump, p/n: 1420425-A............................................ 88 Pump Casappa Field Kit, p/n: 1420681-B.............................................. 88 Figure 8-30: Main Hydraulic Gear Pump, p/n: 1420425-A........................... 89 Main Motor Assembly, p/n: 1412771-A................................................. 90 Figure 8-31: Main Motor Assembly, p/n: 1412771-A................................ 91 Hydraulic Tank Installation, p/n: HY74-A............................................ 94 Figure 8-37: Hydraulic Tank Installation, p/n: HY74-A........................... 95 Hydraulic Reservoir, p/n: 1419896-C................................................. 96 Figure 8-38: Hydraulic Reservoir, p/n: 1419896-C................................ 97 Oil Filter, Return Line, p/n: 1419880-A............................................. 98 Figure 8-39: Oil Filter, Return Line, p/n: 1419880-A............................ 98 Hydraulic Hose Installation, HY23...................................................100 Figure 8-40: Hydraulic Hose Installation, HY23..................................101 Side Shift Hose, HY7................................................................103 Figure 8-41: Side Shift Hose, HY7...............................................103 Umbilical Assembly Installation, HY8................................................106 Figure 8-42: Umbilical Assembly Installation, HY8...............................107 Umbilical Tray Installation, HY22...................................................110 Figure 8-43: Umbilical Tray Installation, HY22..................................111 Umbilical Hoses Connect, HY46.......................................................114 Figure 8-44: Umbilical Hoses Connect, HY46......................................115 Manifold Assembly, p/n: 1413172C...................................................116 Figure 8-45: Manifold Assembly, p/n: 1413172C..................................117 Pivot and Tilt Hose Installation, HY19..............................................120 Figure 8-46: Pivot and Tilt Hose Installation, HY19.............................121 Orbitrol Tank Hose Installation, HY48...............................................124 Figure 8-47: Orbitrol Tank Hose Installation, HY48..............................125 Steer Pump/Motor Installation, HY11.................................................128 Figure 8-48: Steer Pump/Motor Installation, HY11................................129 Pump and Motor Assembly, Steering, p/n: 1413444A...................................130 Figure 8-49: Pump and Motor Assembly, Steering, p/n: 1413444A..................131 Steer Pump/Motor Sub-Assembly, HY12.................................................133 Figure 8-50: Steer Pump/Motor Sub-Assembly, HY12................................133 Steering Pump, p/n: 51734...........................................................135 Figure 8-51: Steering Pump, p/n: 51734..........................................135 Steering Motor Assembly, p/n: 51735.................................................136 Figure 8-52: Steering Motor Assembly, p/n: 51735................................137 Power Steering Hydraulic Installation, HY14.........................................139 Figure 8-53: Power Steering Hydraulic Installation, HY14........................139 Steer Motor Sub-Assembly, HY21......................................................142 Figure 8-54: Steer Motor Sub-Assembly, HY21.....................................143 Steering Motor Assembly, p/n: 25950.................................................144 Figure 8-55: Steering Motor Assembly, p/n: 25950................................145 Control Valve Installation, p/n: HY15-D.............................................147 Figure 8-56: Control Valve Installation, p/n: HY15-D............................147 Hydraulic Spool Valve Assembly, p/n: 1415064 -D.....................................148 Figure 8-57: Hydraulic Spool Valve Assembly, p/n: 1415064-D.....................149 Control Valve Assembly, p/n: 1419760A..............................................150 Control Valve Assembly, p/n: 1419760-A (continued)..................................151 Figure 8-58: Control Valve Assembly Breakdown, p/n: 1419760A (sheet 1 of 2)....152 Figure 8-59: Control Valve Assembly Breakdown, p/n: 1419760A (sheet 2 of 2)....153 Joystick Installation, HY20.............................................................156 Figure 8-55: Joystick Installation, HY20............................................157 Joystick Hydraulic Sub-Assembly, HY24...............................................159 Figure 8-61: Joystick Hydraulic Sub-Assembly, HY24..............................159 Joystick Assembly, p/n: 1406119-A and 1406120A.....................................160 Figure 8-62: Joystick Assembly..................................................161 Instruments and Side Console Installation, ID3-D........................................164 Figure 8-58: Instruments and Side Console Installation, ID3.........................165 Instrument Panel Assembly, p/n: 1413057-D...........................................166 Figure 8-59: Instrument Panel Assembly, p/n: 1413057-D..........................167 Cover Plate Assembly, Standard, p/n: 1401930C......................................168 Figure 8-60: Cover Plate Assembly, Standard, p/n: 1401930C.....................168 Side Console Installation, OH7..........................................................170 Figure 8-61: Side Console Installation, OH7.........................................171 Console Cover Sub-Assembly, OH9.........................................................173 Figure 8-68: Console Cover Sub-Assembly, OH9........................................173 Steering Wheel Installation, ID4........................................................175 Figure 8-69: Steering Wheel Installation, ID4.......................................175 Horn Button Installation, OH2...........................................................178 Figure 8-70: Horn Button Installation, OH2..........................................179 Operator Console Installation, OH6......................................................181 Figure 8-71: Operator Console Installation, OH6.....................................181 Steering Column Installation, HY5.......................................................183 Figure 8-72: Steer Column Installation, HY5.........................................183 Steering Column Assembly, p/n: 1400968D................................................185 Figure 8-73: Steering Column Assembly, p/n: 1400968D...............................185 Steering Control Assembly, p/n: 25975C.................................................186 Figure 8-74: Steering Control Assembly, p/n: 25975C................................187 Key Switch Installation, EL14...........................................................189 Figure 8-69: Key Switch Installation, EL14..........................................189 Key Switch Assembly, p/n: 1404722C.....................................................190 Figure 8-70: Key Switch Assembly, p/n: 1404722-C....................................190 Brake Weldment Assembly, SB2............................................................192 Figure 8-77: Brake Weldment Assembly, SB2...........................................193 Brake Pedal Installation, SB3...........................................................196 Figure 8-78: Brake Pedal Installation, SB3..........................................197 Master Cylinder Installation, SB4.......................................................200 Figure 8-79: Master Cylinder Installation, SB4......................................201 Master Cylinder Assembly, p/n: 1402557C................................................202 Figure 8-80: Master Cylinder Assembly, p/n: 1402557C...............................203 Accelerator Unit Installation, EL15.....................................................205 Figure 8-81: Accelerator Unit Installation, EL15....................................205 Parking Brake Installation, PB17........................................................208 Figure 8-82: Parking Brake Installation, PB17.......................................209 Parking Brake Sub-Assembly, PB1.........................................................212 Figure 8-83: Parking Brake Sub-Assembly, PB1........................................213 Equalizer Installation, PB2.............................................................216 Figure 8-84: Equalizer Installation, PB2............................................217 Brake Cable Installation, PB3...........................................................220 Figure 8-85: Brake Cable Installation, PB3..........................................221 Brake Cable, 113” OAL, p/n: 1400532A...................................................222 Brake Cable, 135” OAL, p/n: 1400533A...................................................222 Figure 8-86: Brake Cable Assembly...................................................223 Seat Belt Installation, ST1 (serial # 1797 and before)..................................225 Figure 8-81: Seat Belt Installation, ST1............................................225 Seat Installation, ST2 (serial # 1797 and before).......................................228 Figure 8-82: Seat Installation, ST2.................................................229 Seat Assembly, p/n: 1413058-A (serial # 1797 and before)................................230 Figure 8-83: Driver’s Seat Assembly, p/n: 1413058-A.................................230 Driver’s Seat Group, p/n: 1420373-A (serial # 1798 & future)............................231 Figure 8-84: Seat Group p/n: 1420373-A..............................................231 Driver’s Seat Breakdown, p/n: 1420374-A.............................................232 Figure 8-85: Driver’s Seat Breakdown, p/n: 1420374-A............................233 Lower Bar Installation, PS8.............................................................236 Figure 8-93: Lower Bar Installation, PS8............................................237 Lower Bar Sub-Assembly, PS7.............................................................239 Figure 8-94: Lower Bar Sub-Assembly, PS7............................................239 Pivot and Shift Installation, PS10......................................................242 Figure 8-95: Pivot and Shift Installation, PS10.....................................243 Pivot and Shift Chain Anchor Installation, PS20.........................................245 Figure 8-96: Pivot and Shift Chain Anchor Installation, PS20........................245 Shift Cylinder Installation, PS6........................................................248 Figure 8-97: Shift Cylinder Installation, PS6.......................................249 Shift Cylinder Sub-Assembly, PS9........................................................252 Figure 8-98: Shift Cylinder Sub-Assembly, PS9.......................................253 Shift Cylinder Breakdown, p/n: 1412889A................................................254 Figure 8-99: Shift Cylinder Breakdown, p/n: 1412889A...............................255 Side Shift Chains Installation, PS5.....................................................258 Figure 8-100: Side Shift Chains Installation, PS5...................................259 Cross Head Bearings Installation, PS1-A.................................................262 Figure 8-102: Cross Head Bearings Installation, PS1-A...............................263 Pivot Arm Installation, PS2.............................................................266 Figure 8-101: Pivot Arm Installation, PS2...........................................267 Pivot Stop Pad Installation, PS3........................................................270 Figure 8-103: Pivot Stop Pad Installation, PS3......................................271 Pivot Cylinder Installation, PS4........................................................274 Figure 8-104: Pivot Cylinder Installation, PS4......................................275 Pivot Cylinder Assembly, p/n; 1400601A.................................................276 Figure 8-105: Pivot Cylinder Assembly, p/n; 1400601A...............................277 Tilt Cylinder Installation, MA52........................................................280 Figure 8-106: Tile Cylinder Installation, MA52......................................281 Tilt Cylinder Assembly, p/n: 1401224A..................................................282 Figure 8-107: Tilt Cylinder Assembly, p/n: 1401224A................................283 Stack Valve Cover, ID5..................................................................285 Figure 8-108: Stack Valve Cover, ID5................................................285 Rear Compartment Seal, ID8..............................................................288 Figure 8-109: Rear Compartment Seal, ID8............................................289 Battery Door Installation, OH4..........................................................291 Figure 8-103: Battery Door Installation, OH4........................................291 Battery Door Sub-Assembly, OH8..........................................................294 Figure 8-111: Battery Door Sub-Assembly, OH8........................................295 Side Cover Weldment Installation, ID9...................................................298 Figure 8-112: Side Cover Weldment Installation, ID9.................................299 Rear Compartment Cover, C01.............................................................302 Figure 8-106: Rear Compartment Covers, CO1..........................................303 Floor Plate Installation, OH3...........................................................305 Figure 8-116: Floor Plate Installation, OH3.........................................305 Floor Plate Sub-Assembly, C02...........................................................307 Figure 8-117: Floor Plate Sub-Assembly, CO2.........................................307 Mast Level Indicator Installation, MA2..................................................309 Figure 8-118: Mast Level Indicator Installation, MA2................................309 Overhead Guard Installation, OH1........................................................312 Figure 8-119: Overhead Guard Installation, OH1......................................313 Identification Labeling, ID15-B.........................................................315 Figure 8-111: Identification Labeling, ID15-B.......................................316 Figure 8-112: Identification Labeling, ID15-B.......................................317 Schematics and Drawings.................................................................319 Figure 8-113: Schematics and Drawings (sheet 1 of 2)................................320 Figure 8-114: Schematics and Drawings (sheet 2 of 2)................................321
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