John Deere 1410D Forwarder Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1410D Forwarder Operator’s Manual – PDF DOWNLOAD
- P/N: F064197_PI
- Language: English
- Division: Forestry
- Product Lines: Forwarders
- Publication Type: Operator’s Manuals
- Associated Models: 1410D
- Series: D SERIES
- Serial: WJ1410D000475-554
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1410D Forwarder Operator’s Manual – PDF DOWNLOAD
Contents 2
Introduction 6
Operator’s manual for Timberjack 1410D Forwarder 6
Foreword 7
Timberjack Contact Information 7
Technical Information Feedback Form 8
Warranty[scWarranty[ec 9
Standard warranty clauses 9
250 Hour Service 9
Safety – Safety Features 10
1410D Forwarder Safety Features 10
Safety – General Precautions 11
General 11
Recognize Safety Information 11
Understand Signal Words 11
Replace Safety Signs 12
Maintain Safety Cabin 12
Driving and Service 13
Use of Radio-transmitters 13
Prepare for Emergencies 14
Handle Fluids Safely—Avoid Fires 14
Handle Chemical Products Safely 15
Dispose of waste properly 15
Avoid High-Pressure Fluids 16
Wear Protective Clothing 17
Daily checks 17
Safety – Operating Precautions 18
General operating instructions 18
Handle Starting Fluid Safely 19
Controls 19
Alarms 20
Secondary exit 20
Travel Safely 21
Do Not Short Starter 21
Operating the Machine 22
Loading the Machine 23
Driving on Frozen Water 23
Driving/Transporting on Public Roads 24
Power Cables 25
Fire Prevention 26
What To Do If the Machine Catches Fire 26
Safety – Maintenance Precautions 27
Service Machines Safely 27
Using the Xenon Worklamp 28
Securing the Service Position 29
Fluids 30
Prevent Acid Burns 31
Service Cooling System Safely 31
Prevent Battery Explosions 32
Service Tires Safely 32
Work in Clean Area 33
Illuminate Work Area Safely 33
Use Proper Tools 34
Use Proper Lifting Equipment 34
Operator’s Station 35
General 35
Front Dashboard 36
Start Key Positions 37
Signal Lights 37
Left Arm Control Panel 38
Right Arm Control Panel 38
Window Washers and Wipers 39
Using Boom Control Levers 40
Overhead Panel Switches 41
Warning Lamps and Buzzer 42
Preparedness for telephone 42
Air Conditioner Controls 43
Engine Heating Timer (Opt Eq ) 43
Operator’s seat 44
Operating the Machine, Control System 46
TMC 46
ECU 46
Alarms 47
Operating the machine, Operation 48
Function of Seat Safety Switch 48
Emergency Stopper 48
Operating the Boom 49
Brakes 50
Frame Brake 51
Steering 52
High/Low Gear and Rear-Wheel Drive 53
Using the Differential Lock-Up 54
Operating the Decking Blade (Optional Equipment) 54
Operating the Clambunk 54
Lifting and Lowering the Cab 55
How to Lift the Cab 55
How to Lower the Cab 56
Transportation of the Machine 57
Use hold-down straps 57
Positioning 57
Minilevers 57
Chains 58
Starting and Turning Off the Engine 59
Before Starting the Engine for the First Time in a Working Day 59
Normal Start 60
Cold engine starting 61
After starting 62
A normal operation of the engine 63
Turning off the engine 64
Driving the Machine 65
Off-Road Driving 65
Driving on Road 66
Towing the Machine 68
Towing 68
Stowing a Disabled Boom 71
Fluids and Lubricants 73
Recommended Fluids and Lubricants 73
Capacities 74
Diesel Fuel 75
Engine Oil 78
Coolant 79
Hydraulic oil 80
Gear oil 80
Brake fluid 81
Cab lift pump 81
Grease 81
Maintenance – General 82
Service, General 82
Using Fuels and Lubricants / Placement of Drain Hoses 82
Prepare Machine for Maintenance 83
Machine Frame, Locking and Unlocking 84
Check all bolted joints 85
Cleaning the Cab Windows 86
Tires 87
Changing Wheels 88
Anti slips 89
Fitting bogie tracks 90
Maintenance Intervals and Service Parts 92
Maintenance intervals 92
Service Parts 94
Maintenance – Every 10 hours or Daily 95
Check the hydraulic oil level 95
Check the engine oil level 96
Check the Fuel Pre-Filter 96
Check engine coolant level 97
Check the windshield washer fluid level 98
Check the radiator grille cleanness 99
Check the driving brake oil level 100
Check the air filter 100
Check the tires for air pressure and overall shape 101
Fill up the fuel tank 101
Maintain the boom 102
The following service and checks are to be made at the end of each workday 102
Maintenance – Every 50 hours or Weekly 103
Grease the center hinge bearings and steering cylinder bearings 103
Grease the decking blade1 104
Check the air conditioner 104
Maintain the Boom 104
Check the fire extinguisher system 105
Maintenance – Every 250 hours 106
Clean the machine 106
Check the high/low gear oil level 107
Check Differential Oil Level 108
Check Single Axle Wheel Ends ( Hub gear) Oil Level 109
Check Bogie Housings Oil Level 110
Grease Bogie Bearings 111
Check Wheel Nut Torque 112
Check the cabine air filters 112
Check the air conditioner 113
Maintain the boom 113
Maintenance – Every 500 hours 114
Change engine oil and replace oil filter 114
Change the fuel filters 116
Clean crankcase vent tube 117
Check the air intake system 117
Checking belt tensioner spring tension and belt wear 117
Check engine speeds 118
Control engine grounding 119
Remove sediment and water from the fuel tanks 119
Renew the pressure filter of the drive hydraulic system 119
Check the batteries for charge 120
Checking cooling system 121
Grease the driveshafts 122
Maintenance – Every 1000 hours 124
Renew the hydraulic oil 124
Replace the hydraulic return filter 125
Replace the hydraulic tank breather 126
Renew the high/low gear (transfer case) oil 127
Check and tighten the screw and bolt connections 128
Check the exhaust manifold 128
Check the air conditioner 128
Maintain the boom 129
Maintenance – Every 2000 hours 130
Check Valve Clearance – Engines (200,000- ) 130
Checking Crankshaft Vibration Damper 132
Changing the Coolant 133
Change Bogie Axle Differential Oil 136
Change Bogie Housings Oil 137
Change Single Axle Differential Oil 138
Change Single Axle Wheel Ends Oil 139
Check and tighten the bolts for the joints between axles and frame 140
Maintenance – Every 6 months 141
Service the fire extinguisher 141
Maintenance – Every 12 months 142
Have the fire extinguisher system (opt eq ) checked 142
Maintenance – As required 143
Maintain and adjust as required 143
Bleeding the fuel system 144
Clean the Fuel Tank Filler Filter 146
Replacing fan/alternator belt 147
Maintain the Boom 147
Check the air conditioner 147
Hydraulic System: Hydraulic Oil Change 148
Hydraulic tank and the vacuum pump 148
Checking the oil level in hydraulic tank 148
Renew the hydraulic oil 149
Hydraulic System: General 151
Working hydraulic system 151
Hydrostatic system 151
Hydraulic System: Bleeding 152
General 152
Bleeding Drive Hydraulic System 153
Bleeding Work Hydraulic System 155
Bleeding the Brake System 157
Hydrostatic System: Drive Pump adjusting 160
Checking and adjusting the charge pressure 160
Checking and adjusting the pressure cut-off valve setting of the drive pump 161
Hydrostatic System: Drive Motor adjusting 162
Checking the function of hydrostatic flushing valve 162
Checking and adjusting drive motors pressure cut-off settings 163
Work Hydraulic System: Check and Adjust 165
Adjustment of Pressure Difference 165
Adjusting the Maximum Pressure 165
Adjusting the Boom Pressure 166
Adjusting Auxiliary Functions 167
Adjusting Frame Brake 168
Adjusting Proportional Decking Blade 168
Adjusting Optional Equipment 169
Brake System: Check and Adjust 170
Checking the brakes 170
Mechanical adjustment of brakes 171
Brake Charging Pressure 172
Checking the Work Brake 172
Checking the Drive Brake (Brake Pedal) 173
Electrical System 174
Main Switch 174
Batteries 175
Welding 177
Fuses on the Left-Hand Side in the Engine Compartment 179
Instrument Box Fuses and Relays 180
Location of ECU and engine sensors 181
The RPM Sensor of the Drive Hydrostatics Motor 182
Hydraulic Tank Sensors 182
Transmission 183
Operating Power Transmission 183
High/Low Gear 183
Hydrostatic System 184
Control of Transmission 185
Boom 186
A General Description of the Boom 186
Operating Safety Precautions 187
General Operating Instructions 188
Assembly Instructions 188
Bleeding the Hydraulic System 189
Maintenance Schedule 189
Maintenance daily or every 10 hours 190
Maintenance weekly or every 50 hours 191
Maintenance every 250 hours 195
Maintenance every 1000 hours 196
Maintenance as required 199
Boom, Technical Data 200
Equipment, Air Conditioner 204
Introduction 204
Main Parts of Air Conditioning System 204
Risks and Counter-Measures 207
First Aid 208
Air Conditioner, Using 209
Maintenance and Inspections: Check the refrigerant level 211
Check the service moisture indicator of the dryer every 50 hours 214
Service the compressor V-belt every 250 hours 214
Service the compressor every 1000 hours 214
Service the evaporator element every 1000 hours 215
Service the condenser element every 1000 hours 215
Service the hoses and connectors every 1000 hours 216
Equipment, Engine Preheater 217
Operation and maintenence 217
Equipment, Fire Extinguisher System 226
General 226
Fire Alarm and Actions 227
After a fire 230
Control unit 231
Hand-held fire extinguishers 233
Equipment, Decking Blade 234
Using the Decking Blade 234
Lowering the Decking Blade 235
Decking Blade’s Float 235
Storage 236
Prepare Machine for Storage 236
Monthly Storage Procedure 238
Troubleshooting 240
Engine Troubleshooting 240
Diagnose Drive Lines 245
Diagnose Brake Hydraulics 246
Diagnose Cab Tilt Hydraulics 246
Diagnose Hydraulic/Hydrostatic Cooling System 247
Diagnose Hydrostatic Drive System 248
Diagnose Hydrostatic Drive Pump 250
Diagnose Hydrostatic Drive Motor 253
Diagnose Loader 254
Diagnose Heater/Air Conditioner 258
Hydraulic Diagrams, F622627 260
Boom Hydraulics 260
Transmission Hydraulics 264
Brake Hydraulics 266
Extra Equipment Hydraulics 268
Options Hydraulics 270
Wiring Diagrams, 1410D 272
General 272
1410D Specifications 304
Dimensions 304
Decals and Signs 305
Load area 306
Engine 307
Transmission 308
Axles 308
Steering 308
Brakes 309
Hydraulic system 309
Electrical System 309
Boom 309
Cab 310
TMC 311
TMC CONTROL SYSTEM ver 3G+ 311
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