John Deere 135 Excavator Operator’s Manual OMT480092X019 – PDF DOWNLOAD
FILE DETAILS:
John Deere 135 Excavator Operator’s Manual OMT480092X019 – PDF DOWNLOAD
- P/N: OMT480092X019_73
- Language: English
- Division: Construction
- Product Lines: Excavators
- Publication Type: Operator’s Manuals
- Associated Models: 135 P
- Serial: 1FF135PA_ _F_00001
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 135 Excavator Operator’s Manual OMT480092X019 – PDF DOWNLOAD
Contents 19
Safety—Safety and Operator Conveniences 23
Safety and Operator Convenience Features 23
Safety—General Precautions 24
Operate Only If Qualified 24
Recognize Safety Information 24
Follow Safety Instructions 24
Prepare for Emergencies 25
Wear Protective Equipment 25
Protect Against Noise 25
Inspect Machine 26
Stay Clear of Moving Parts 26
Avoid Unauthorized Machine Modifications 26
Control Pattern 26
Control Pattern Selector—If Equipped 26
Avoid High-Pressure Oils and Fluids 27
Work In Ventilated Area 27
Avoid Static Electricity Risk When Refueling 28
High Debris Applications 28
Prevent Fires, Clean Debris From Machine 29
In Case of Machine Fire 29
Clean Debris from Machine 30
Prevent Battery Explosions 30
Handle Chemical Products Safely 30
Handle Starting Fluid Safely 31
Decommissioning — Proper Recycling and Disposal of Fluids and Components 31
Exhaust Filter Ash Handling and Disposal 31
Add Cab Guarding for Special Uses 32
Safety—Operating Precautions 33
Use Steps and Handholds Correctly 33
Start Only From Operator’s Seat 33
Use and Maintain Seat Belt 33
Heated and Ventilated Operator’s Seat 34
Prevent Unintended Machine Movement 34
Avoid Work Site Hazards 35
Keep Riders Off Machine 35
Avoid Backover Accidents 36
Avoid Machine Tip Over and Machine Damage 36
Use Special Care When Lifting Objects 37
Avoid Power Lines 37
Use Care When Swinging Machine 37
Operate Boom With Care 38
Inspect and Maintain ROPS 38
Travel Safely 38
Prevent Acid Burns 39
Add and Operate Attachments Safely 39
Safety—Maintenance Precautions 40
Park and Prepare for Service Safely 40
Service Machines Safely 40
Service Cooling System Safely 41
Remove Paint Before Welding or Heating 41
Make Welding Repairs Safely 41
Drive Metal Pins Safely 42
Use Proper Lifting Equipment 42
Clean Exhaust Filter Safely 43
Safety—Safety Signs and Other Instructions 44
Safety Signs and Other Instructions 44
Operation—Operator’s Station 54
Pedals, Levers, and Panels 54
Switch Panel 55
Switch Panel Functions 56
Rear Left Panel 57
Rear Right Panel 57
Horn 58
Power Boost Button 58
Pilot Shutoff Lever 58
Engine Stop Switch 59
Left Console 60
Auxiliary Function Enable Switch 61
Travel Alarm and Travel Alarm Cancel Switch 61
Seat Heater Switch—If Equipped 61
Aftertreatment Device Regeneration Switch 62
Right Console 63
Right, Left, and Rear Lights Switch—If Equipped 63
Right, Rear, and Left Camera System—If Equipped 64
Auxiliary Function Enable Switch 66
USB Charge Port 67
Cab Heater and Air Conditioner 68
Selecting Display Between Celsius and Fahrenheit 69
Operating the AM/FM Radio 70
Fire Extinguisher Mounting Location 71
Alternative Exit Tool 71
Cab Dome Light Switch 72
Opening Upper Front (Alternative Exit) Window 72
Removing and Storing the Lower Front Window 73
Opening Cab Door Window 73
Opening and Closing the Polycarbonate-Type Roof Exit Cover 74
Using the Seat Belt 74
Operator’s Seat—Mechanical Suspension 75
Operator’s Seat—Air Suspension—If Equipped 76
Adjusting Pilot Control Lever Console Height 77
Operation—Monitor Operation 78
Monitor 78
Monitor Functions 79
Aftertreatment Indicators Overview 81
Monitor Start-Up 82
Main Menu 83
Main Menu—Alarm List 84
Main Menu—Air Conditioner 91
Main Menu—Radio 93
Main Menu—Work Mode 94
Main Menu—Setting Menu 95
Main Menu—Setting Menu—Date and Time 96
Main Menu—Setting Menu—Attachment Name Input 96
Main Menu—Setting Menu—Auto-Shutdown 97
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit 98
Main Menu—Setting Menu—Sub Meter Selection 99
Main Menu—Setting Menu—Rear View Camera Monitor 100
Main Menu—Setting Menu—Display Item Selection 101
Main Menu—Setting Menu—Brightness Adjustment 101
Main Menu—Setting Menu—Language 101
Main Menu—Setting Menu—Unit Selection 102
Main Menu—Setting Menu—Main Menu Sequence Change 102
Main Menu—Information Menu 103
Main Menu—Information Menu—Operation 104
Main Menu—Information Menu—Maintenance 105
Main Menu—Information Menu—Troubleshooting 105
Main Menu—Information Menu—Monitoring 105
Operation—Operating the Machine 106
Before Starting Work 106
Operator Ability 106
Inspect Machine Daily Before Starting 107
Battery Disconnect Switch 108
Starting Engine 109
Cold Weather Start Aid 110
Cold Weather Warm-Up 111
Operate Within Machine Limits 112
Avoid Traveling Long Distances 112
Avoid Suddenly Changing Direction of Travel 112
Digging and Grading Operation 113
Required Machine Stop Warning 114
Travel Pedals and Levers 116
Auxiliary Function Lever (AFL) 117
Aftertreatment Device 118
Aftertreatment Device Regeneration 120
Selective Catalytic Reduction (SCR) System Overview 122
Locking the Hydraulic Coupler to the Attachment—If Equipped 123
Unlocking the Hydraulic Coupler From the Attachment—If Equipped 125
Control Lever Pattern Operation 126
Mechanical Control Lever Pattern Selector—If Equipped 127
Control Lever Pattern Conversion 128
Operating Blade—If Equipped 129
Operating in Water and Mud 129
Driving Up a Steep or Slippery Slope 130
Lifting 131
Lifting With John Deere Quick Coupler 132
Lower Boom With Engine Stopped 133
Parking the Machine 134
Loading Machine for Transport 135
Long Arm Setup for Transport or Operation—If Equipped 137
Towing-Recovery Procedure 138
Lifting the Machine 139
Maintenance—Machine 140
Required Emission-Related Information 140
Diesel Fuel 140
Diesel Fuel Specifications 140
Lubricity of Diesel Fuel 141
Handling and Storing Diesel Fuel 141
Biodiesel Fuel 142
Testing Diesel Fuel 142
Supplemental Diesel Fuel Additives 143
Fuel Filters 143
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines 143
Refilling Diesel Exhaust Fluid (DEF) Tank 144
Testing Diesel Exhaust Fluid (DEF) 145
Storing Diesel Exhaust Fluid (DEF) 145
Disposal of Diesel Exhaust Fluid (DEF) 146
Minimizing the Effect of Cold Weather on Diesel Engines 146
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V 147
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines 148
Diesel Engine Oil Service Interval for Operation at High Altitude 148
Oil Filters 149
Diesel Engine Coolant (engine without wet sleeve cylinder liners) 150
Water Quality for Mixing with Coolant Concentrate 151
Operating in Warm Temperature Climates 151
Testing Coolant Freeze Point 152
Disposing of Coolant 152
Alternative and Synthetic Lubricants 153
Lubricant Storage 153
Mixing of Lubricants 153
Hydraulic Oil 154
Swing Gear Case and Travel Gear Case Oils 155
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease 155
Maintenance—Periodic Maintenance 156
Service Machine at Specified Intervals 156
Check the Hour Meter Regularly 156
Prepare Machine for Maintenance 157
Open Access Doors for Service 158
Open Engine Cover for Service 158
Fuel Tank 158
Hydraulic Breaker Attachment 159
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit 159
Service Intervals 160
Required Parts 162
Maintenance—As Required 163
Remove and Clean Fuel Tank Inlet Screen 163
Drain Water and Sediment From Fuel Tank Sump 163
Clean Camera Lens 164
Inspect Belts 165
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen 166
Check and Clean Radiator Air Inlet Screen 167
Check and Clean Air Cleaner Dust Unloader Valve 167
Check Windshield Washer Fluid Level 168
Check and Adjust Track Sag 168
Clean and Tighten Battery Terminals 170
Maintenance—Every 10 Hours or Daily 171
Check Hydraulic Tank Oil Level 171
Check Engine Oil Level 173
Check Engine Coolant Level 175
Lubricate Hydraulic Coupler—If Equipped 176
Maintenance—Every 50 Hours or Weekly 177
Drain Primary Fuel Filter and Water Separator 177
Maintenance—Initial Service—100 Hours 178
Inspect and Re-Torque Track Hardware 178
Maintenance—Every 100 Hours 179
Lubricate Working Tool Pivots 179
Maintenance—Initial Service—250 Hours 180
Lubricate Front End Pin Joints 180
Maintenance—Every 250 Hours 181
Check Swing Gear Case Oil Level 181
Drain Water and Sediment From Hydraulic Tank Sump 182
Check Travel Gear Case Oil Level 183
Check Hybrid Battery Electrolyte Level—If Equipped 184
Inspect and Re-Torque Track Hardware 185
Lubricate Blade Pivots—If Equipped 186
Take Engine Oil Sample 186
Maintenance—Every 500 Hours 187
Lubricate Front End Pin Joints 187
Lubricate Swing Bearing 188
Lubricate Swing Bearing Gear 188
Drain and Refill Engine Oil and Replace Filter 189
Check Air Intake Hoses 190
Clean Cab Fresh Air and Cab Recirculating Air Filters 191
Take Fluid Samples 192
Maintenance—Every 1000 Hours 193
Drain and Refill Swing Gear Case Oil 193
Replace Pilot Oil Filter 194
Replace Hydraulic Tank Oil Filter 195
Replace Final Fuel Filter 197
Replace Primary Fuel Filter and Water Separator 198
Check and Adjust Engine Valve Lash 198
Replace Air Cleaner Elements 199
Replace Air Cleaner Dust Unloader Valve 200
Maintenance—Every 2000 Hours 201
Drain and Refill Travel Gear Case Oil 201
Maintenance—Every 2500 Hours 202
Replace Oil Separator Filter Element 202
Maintenance—Every 4000 Hours 203
Drain, Flush, and Refill Engine Cooling System 203
Maintenance—Every 4500 Hours 206
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter 206
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter 207
Replace Diesel Exhaust Fluid (DEF) Inlet Bag Filter 207
Maintenance—Every 5000 Hours 208
Replace Hydraulic Tank Vent Cap Filter 208
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen 210
Miscellaneous—Machine 212
Clean Machine Regularly 212
Inspect Seat Belt 213
Replacing Seat Belt 214
Bleed Fuel System 214
Bleed Hydraulic System 215
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler 216
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump 217
Do Not Service Control Valves, Cylinders, Pumps, or Motors 217
Precautions for Alternator and Regulator 217
Handling, Checking, and Servicing Batteries Carefully 218
Using Battery Charger 219
Using Booster Batteries—24-Volt System 221
Replacing Batteries 221
Welding On Machine 222
Adding 12-Volt Accessories 222
Keep Electronic Control Unit Connectors Clean 222
JDLink™ Machine Monitoring System (MMS) 223
Keep ROPS Installed Properly 223
Replacing Fuses 224
Replacing Bucket Teeth 226
Replacing Bucket Tooth Tip—Heavy-Duty Bucket 227
Replacing Bucket Teeth—TK Series 227
Removing the Bucket 228
Track Sag General Information 228
Check Track Shoe Hardware 228
Hardware Torque Specifications 228
Unified Inch Bolt and Screw Torque Values 229
Metric Bolt and Screw Torque Values 230
Miscellaneous—Operational Checkout 231
Operational Checkout 231
Diagnostic Trouble Code Check 231
Operational Checks—Key Switch Off, Engine Off Checks 231
Operational Checks—Key Switch On, Engine Off Checks 234
Operational Checks—Key Switch On, Engine On Checks 246
Miscellaneous—Troubleshooting 274
Troubleshooting Procedure 274
Engine 275
Hydraulic System 280
Electrical System 282
Miscellaneous—Storage 285
Prepare Machine for Storage 285
Monthly Storage Procedure 286
Preparing Engine for Long-Term Storage 287
Removing Engine From Long-Term Storage 288
Miscellaneous—Machine Numbers 289
Record Product Identification Number (PIN) 289
Record Engine Serial Number 289
Record Travel Motor Serial Numbers 289
Record Swing Motor Serial Number 290
Record Hydraulic Coupler Serial Number—If Equipped 290
Record Hydraulic Pump Serial Number 291
Keep Proof of Ownership 291
Keep Machines Secure 291
Miscellaneous—Specifications 292
Engine Specifications 292
Drain and Refill Capacities 292
Machine Specifications 293
Working Ranges 296
Lift Capacity—Rubber Track, Without Blade; Arm: 3 01 m (9 ft 11 in); Shoe: 500 mm (20 in) 298
Lift Capacity—Rubber Track, Blade on Ground; Arm: 3 01 m (9 ft 11 in); Shoe: 500 mm (20 in) 299
Lift Capacity—Without Blade; Arm: 3 01 m (9 ft 11 in); Shoe: 600 mm (24 in) 300
Lift Capacity—Blade on Ground; Arm: 3 01 m (9 ft 11 in); Shoe: 600 mm (24 in) 301
Lift Capacity—Without Blade; Arm: 3 01 m (9 ft 11 in); Shoe: 700 mm (28 in) 302
Lift Capacity—Blade on Ground; Arm: 3 01 m (9 ft 11 in); Shoe: 700 mm (28 in) 303
Machine Design Life 304
Page Number 19
Section 1-1 23
Section 1-2 24
Section 1-3 33
Section 1-4 40
Section 1-5 44
Section 2-1 54
Section 2-2 78
Section 2-3 106
Section 3-1 140
Section 3-2 156
Section 3-3 163
Section 3-4 171
Section 3-5 177
Section 3-6 178
Section 3-7 179
Section 3-8 180
Section 3-9 181
Section 3-10 187
Section 3-11 193
Section 3-12 201
Section 3-13 202
Section 3-14 203
Section 3-15 206
Section 3-16 208
Section 4-1 212
Section 4-2 231
Section 4-3 274
Section 4-4 285
Section 4-5 289
Section 4-6 292
S.V 04/24