John Deere 1010E CTL Forwarder Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1010E CTL Forwarder Operator’s Manual – PDF DOWNLOAD
P/N: F074988GENI_XU
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1010E T3
Series: E SERIES
Serial: WJ1010E005003-5357
Operator’s instructions for machines equipped with Gen I Rotating and Leveling Cabin.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1010E CTL Forwarder Operator’s Manual – PDF DOWNLOAD
Table of Contents 2
Foreword 10
Foreword 10
Declaration of conformity 10
John Deere forwarder 11
Machine Identification 12
Engine Identification 13
Forwarder brochures 14
Safety 15
Follow Laws and Regulations 15
Recognize Safety Information 15
Understand Signal Words 16
Prepare for Emergencies 16
Wear Protective Clothing 17
Handle Chemical Products Safely 17
Install Radio Transmitters Properly 18
Operating 18
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Handle Starting Fluids Safely 21
Pay Attention to Bystanders 21
Carry no passangers 22
Use Seat Belt 22
Cabin protective structures 23
Secondary exit 24
Forwarder cabin noise 24
Vibration levels in forwarder cabin 25
Avoid Risks under Difficult Conditions 26
Operate the Boom Safely 27
Do not Overload the Forwarder 27
Operate the Machine Equipped with ALS Safely 28
Stop Working if Machine Gives an Alarm 28
Keep Danger Zone Clear 29
Avoid saw chain shots 29
Avoid Crush Points 30
Avoid Power Lines 31
Driving/Transporting on Public Roads 31
Cold environment operation 32
Ensure Safety before Driving on Frozen Waters 33
Avoid Fires and Explosions 33
What To Do If the Machine Catches Fire? 34
Hand-held fire extinguisher 35
After a fire 35
Maintenance 36
Keep Machine in Good Condition 36
Use Proper Clothing 37
Use Proper Tools 37
Secure Cabin Lift Locking Mechanism 38
Support Machine Properly 38
Service Cooling System Safely 39
Prevent Battery Explosions 39
Prevent Acid Burns 40
Start Only from Operator’s Seat 40
Beware of Exhaust Fumes 41
Avoid High Pressure Fluids 41
Avoid Heating near Pressurized Fluid Lines 42
Make Welding Repairs Safely 42
Service Tires Safely 43
Service Air Conditioner Safely 43
Replace Xenon Worklamps Safely 44
Service Accumulators Safely 44
Service Steering System Safely 45
Refueling and Servicing Fuel System 45
Dispose of Waste Properly 46
Safety Decal Locations 46
Cabin Safety Decals 46
Machine Safety Decals 47
Non-text Safety Decals 48
Warranty 49
Standard Warranty Clauses 49
Standard Warranty 49
Extended Coverage 49
Periodic Maintenance 49
Machine systems and components 50
Cabin 50
Electric system 51
Batteries 52
Main switch panel 53
Fuses and relays 54
Battery center tab fuse 55
Engine room fuses 56
Engine room relays 58
Cabin fuses 59
Cabin relays 61
Wiring harness fuses and relays 62
Machine control system (F-09) 63
Power outlets 64
Engine sensors (4 5L and 6 8L) 65
Engine Control Unit 66
Engine Sensors 1/3 67
Engine Sensors 2/3 68
Engine Sensors 3/3 69
Sensors, air intake system and coolant 70
Sensors, ambient temperature 71
Sensors, hydraulic oil tank 72
Sensors, transmission 73
Sensors, VarioSpeed™ gear box 74
Sensors, brake system 75
Sensors, fuel tank 76
Sensors, frame 77
Sensors, boom 78
Sensors, cabin 79
Sensors, work hydraulics 80
Bulbs 80
Grounding points, frame 82
Grounding points, cabin 83
Optional equipment 83
Central greasing system 84
Safety instructions 84
Front frame 1 85
Front frame 2 86
Middle joint and rear frame 87
Cabin levelling 88
Boom 89
Dispenser on boom base 90
Dispenser on boom pillar 91
Dispenser on jib boom 92
Controls 93
Driving controls 93
Main switch 94
Safety switches and emergency stop 95
Ignition switch 96
Dashboard 97
Boom controls 99
Left keypad in forwarder 100
Right keypad in forwarder 101
Extra keypad 102
Lights and wipers 103
Cabin lights and service lights 104
Work lights 105
Driving lights 106
Window wipers and washers 107
Right-hand side storage box 108
Central locking system 109
Air Conditioner 110
General system operation 110
Temperature setting 112
Fan control 113
Recirc mode 114
Defrost mode 115
Pre-heater system 116
Operation sequences 117
Setting the timer 118
Switching on the heater 119
Heating pre-selection 120
Switching off the heater 121
Changing the Heating Duration 122
Remote control 122
Operating the machine 124
Engine 124
Starting the engine 124
Cold weather starting 125
After starting 125
Turning off the engine 126
Driving 126
Off-road driving 126
On-road driving 127
Cabin rotating and levelling 128
High/low gear and rear wheel drive 128
Variospeed driving 129
ECO mode 130
Diesel speed boost 131
Differential locks 132
Cruise control 133
Decking blade 134
Boom and grapple 134
Warming up work hydraulics 135
Using the Boom 136
Boom suspended mode 137
Boom Levelling (optional) 138
After using the boom 139
At the End of the Work Day 139
General maintenance 140
Refueling the Machine 140
Fluids and lubricants 141
Diesel fuel 141
Bio-Diesel Fuel 142
Minimizing the effect of cold weather on diesel engines 143
Handling and storing diesel fuel 144
Lubricity of diesel fuel 144
Engine oil 145
Diesel engine oil and filter service intervals 145
Diesel engine break-in oil 146
Additional engine oil information 147
Coolant 148
Hydraulic oil requirements 151
Gear oil 152
Brake fluid 153
Grease 154
Cabin tilt fluid 155
Hydraulic pressure measurements 155
Drive hydraulics 156
Charge pressure 156
Maximum drive pressure / Drive pump cut-off 157
Checking drive motor flushing pressure 158
Work hydraulics 158
LS pressure difference Delta P 159
Maximum work pressure 160
Auxiliary valve pressure 161
Boom valve LS relief pressures 162
Checking cabin rotating and levelling pressure 163
Hydraulic fan pump pressure 164
Brake hydraulics 164
Drive and work brake pressures 165
Loading range pressures 166
Loading pressure 167
Engine hoods 168
Operating front hood 169
Operating front hood without electric power 170
Frame and boom service positions 170
Tilting the cabin 171
Lowering the cabin 173
Tilting the fuel tank 174
Boom maintenance 175
Changing Wheels 176
Tracks, chains and wheel ballasting 177
Anti-Slip Fitting 178
Tracks fitting 1/4 179
Tracks fitting 2/4 180
Tracks fitting 3/4 181
Tracks fitting 4/4 182
Cabin windows cleaning 183
Vacuum pump 184
Hydraulic oil sampling valve 185
Using Booster Batteries 185
Welding instructions 186
Periodic maintenance 187
Introduction 187
Uptime maintenance planner 187
Optional equipment maintenance 187
Pre-heater maintenance 188
Run the pre-heater for a few minutes 188
Fault diagnosis 189
Service codes 189
Greasing system maintenance 190
Lubrication frequency and volume amount adjustment 191
Reservoir filling 192
System check 193
Troubleshooting 194
Fire protection system maintenance 195
10 hours or daily 196
50 hours or weekly 197
Every 12 months 198
Decking blade 199
Active loadspace (ALS) 200
ALS – maintenance every 10 hours or daily 201
ALS – maintenance every 50 hours or weekly 202
ALS – maintenance every 250 hours 203
ALS – maintenance every 12 months 204
Disassembly of telescopic stakes 205
Variospeed 206
Check the Variospeed gear oil level 206
Change Variospeed gear oil 207
Variospeed gearbox clutch adjusment 208
Hidden hoses boom extension 209
Grease the boom 210
Check the tension of hoses 211
Tighten the hose connections 213
Boom weight scale maintenance 214
Bluetooth paring and battery charger connection 215
Puradyn engine oil filter maintenance 216
Every 10 Hours or Daily 217
Check hydraulic oil level 217
Check the engine oil level 218
Check boom structures visually 219
Every 50 Hours or Weekly 220
Check machine visually 220
Check the high/low gear oil level 221
Check differential oil level 222
Check hub gear oil level 223
Check boom screw joints 224
Check joint pins of the boom 225
Check the grapple and rotator 226
Check bogie casing for leaks 227
Check the cooler cleanness 228
Grease middle joint 229
Check and grease cabin rotation and levelling system 230
Check boom slew housing oil level 231
Grease the boom (single extension) 1/2 232
Grease the boom (single extension) 2/2 233
Grease the boom (double extension) 1/2 234
Grease the boom (double extension) 2/2 235
Grease link and grapple 236
Every 250 hours 236
Check the high/low gear oil level 237
Check bogie casing oil quality and level 238
Check tyre pressures 239
Check the door switch 240
Check cabin fresh-air filters 241
Check sideways clearance of the extension booms 242
Check vertical clearance of the extension booms 243
Every 500 hours 244
Change engine oil and oil filter 245
Replace fuel filters 247
Check the drive belt wear 249
Check crankcase vent tube 250
Check air intake system 251
Check cooling system 252
Drain water deposited in boom base 253
Check electrolyte level of batteries 254
Every 1000 hours 255
Change hydraulic oil 256
Replace hydraulic tank oil filters 258
Replace hydraulic tank breather 259
Bleed hydraulic tank 260
Change high/low gear oil 261
Replace drive pump filter 262
Grease the driveshafts 263
Grease bogie slew bearings 264
Check wheel rims and fastening bolts 265
Check air conditioner 266
Change cabin fresh-air filters 267
Clean rotator magnetic plug 268
Tighten rotator bottom screws 269
Check chain guide of double extension boom 270
Every 2000 hours 270
Check valve clearance 1/2 271
Check valve clearance 2/2 273
Change coolant 275
Change differential oil 277
Change bogie casing oil 278
Change hub gear oil 279
Check axle fastening bolt torques 280
Change boom slew housing oil 281
As required 281
Clean the machine 283
Replace air filter elements 284
Check engine coolant 286
Replace coolant filter 287
Drain fuel filters 288
Replace drive belt 290
Replace filter-dryer-receiver 291
Check secondary exit 300
Check drive brake oil level 301
Check brake cylinders 302
Change brake pedal circuit oil 303
Adjust brake cylinders 304
Check tension of double extension boom chain 306
Adjust rotator link brakes 307
Transporting, towing and storing 308
Transporting the Machine 308
Tie-down and lifting points 309
Towing the machine 309
Release parking brake cylinders 310
Releasing drive hydraulics 311
Releasing the work brake 312
Releasing the steering 313
Stowing a disabled boom 313
By-passing the boom valve 314
Preparing machine for storage 315
After storage 317
Environment, recycling and post-use 319
Index 320
Attachments 324
Declaration of Conformity template_en 325
810E_1010E_specs_en 327
1110E_1210E_specs_en 330
1510E_1910E_specs_en 333
Fixed_cabin_brochure_en 336
a03420_Forwarder_arm_silicon 339
UMP_810E_1010E_FFC_EN 341
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 344
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