John Deere 1010E CTL Forwarder Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1010E CTL Forwarder Operator’s Manual – PDF DOWNLOAD
P/N: F074988_SX
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1010E T3
Series: E SERIES
Serial: WJ1010E005358-
Operator’s instructions for machines equipped with Gen II Rotating and Levelling Cabin.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1010E CTL Forwarder Operator’s Manual – PDF DOWNLOAD
Table of Contents 2
Foreword 9
Copyright 9
Foreword 9
Declaration of conformity 9
John Deere forwarder 10
Technical data 10
Machine identification 11
Engine Identification 12
Safety 13
Follow Laws and Regulations 13
Recognize Safety Information 13
Understand Signal Words 14
Prepare for Emergencies 14
Wear Protective Clothing 15
Handle Chemical Products Safely 15
Install Radio Transmitters Properly 16
Operating 16
Inspect machine 17
Attach Do not Operate Tag 17
Prevent Machine Runaway 18
Use Handholds and Steps 18
Handle Starting Fluids Safely 19
Pay Attention to Bystanders 19
Carry no passengers 20
Use Seat Belt 20
Cabin protective structures 21
Cabin windows 21
Secondary exit 23
Forwarder cabin noise 23
Vibration levels in forwarder cabin 24
Avoid Risks under Difficult Conditions 25
Operate the Boom Safely 26
Do not Overload the Forwarder 26
Operate the Machine Equipped with ALS Safely 27
Stop Working if Machine Gives an Alarm 27
Keep Danger Zone Clear 28
Avoid saw chain shots 28
Avoid Crush Points 29
Avoid Power Lines 30
Driving/Transporting on Public Roads 30
Cold environment operation 31
Ensure Safety before Driving on Frozen Waters 32
Avoid Fires and Explosions 32
What To Do If the Machine Catches Fire? 33
Hand-held fire extinguisher 34
After a fire 34
Maintenance 35
Keep Machine in Good Condition 35
Use Proper Clothing 36
Use Proper Tools 36
Secure Cabin Lift Locking Mechanism 37
Support Machine Properly 37
Service Cooling System Safely 38
Prevent Battery Explosions 38
Prevent Acid Burns 39
Start Only from Operator’s Seat 39
Beware of Exhaust Fumes 40
Avoid High Pressure Fluids 40
Avoid Heating near Pressurized Fluid Lines 41
Make Welding Repairs Safely 41
Service Tires Safely 42
Service Air Conditioner Safely 42
Replace Xenon Worklamps Safely 43
Service Accumulators Safely 43
Service Steering System Safely 44
Refueling and Servicing Fuel System 44
Dispose of Waste Properly 45
Safety Decal Locations 45
Cabin non-text safety decals 46
Machine non-text safety decals 46
Machine text safety decals 47
Warranty 48
Standard Warranty Clauses 48
Standard Warranty 48
Extended Coverage 48
First 250 hours maintenance 48
Periodic Maintenance 49
Machine systems and components 50
Rotating and leveling cabin 50
Operator’s seat – comfort 51
Tires 52
Tracks, anti-slip chains and wheel ballasting 53
Electric system 54
Batteries 55
Main switch panel 56
Fuses and relays 57
Battery center tab fuse 58
Engine room fuses 59
Engine room relays 61
Cabin fuses 62
Cabin relays 63
Wiring harness fuses and relays 64
Machine control system 65
XL4 PC 66
Engine Control Unit 67
Cabin controller (CAB) 67
Power outlets 68
Engine sensors (4 5L and 6 8L) 69
Engine Sensors 1/3 70
Engine Sensors 2/3 71
Engine Sensors 3/3 72
Sensors, air intake system and coolant 73
Sensors, ambient temperature 74
Sensors, hydraulic oil tank 75
Sensors, transmission 76
Sensors, brake system 77
Sensors, fuel tank 77
Sensors, frame 78
Sensors, drive pedal 79
Sensors, boom 79
Sensors, cabin 80
Sensors, work hydraulics 81
Bulbs 81
Grounding points, frame 83
Grounding points, redesigned R&L cabin 84
Telematics components 85
MTG module 86
Antennas 86
Controls 87
Driving controls 87
Main switch 88
Safety switches and emergency stop 89
Ignition switch 90
Dashboard 91
Boom controls 93
Boom controls with IBC system 94
Left keypad in forwarder 95
Right keypad in forwarder 96
Extra keypad 97
Lights and wipers 98
Cabin lights and service lights 99
Work lights 100
Driving lights 101
Window wipers and washers 102
Right-hand side storage box 104
Central locking system 105
Air Conditioner 106
General system operation 106
Temperature setting 108
Fan control 108
Recirc mode 109
Defrost mode 110
Pre-heater modem 111
SMS interface 111
Pre-heater system 113
Operation sequences 114
Setting the timer 115
Switching on the heater 115
Heating pre-selection 116
Switching off the heater 116
Changing the Heating Duration 117
Operating the machine 118
Engine 118
Starting the engine 118
Cold weather starting 119
After starting 119
Turning off the engine 120
Driving 120
Off-road driving 120
On-road driving 121
Cabin rotating and levelling 122
High/low gear and rear wheel drive 122
ECO mode 123
Regulable ECO 124
Diesel speed boost 125
Differential locks 126
Cruise control 127
Decking blade 128
Boom and grapple 128
Warming up work hydraulics 129
Using the Boom 129
IBC mode 130
Special functions 130
System backup 131
Boom suspended mode 132
Smooth Boom Control (SBC) 133
Boom weight scale – Operation 133
Data transmission and bluetooth connection 135
Grapple reset 135
Calibration 136
Weighing accuracy 136
Batteries and battery charger 137
After using the boom 137
At the End of the Work Day 138
General maintenance 139
Cabin windows cleaning and inspection 139
Refueling the Machine 140
Fluids and lubricants 141
Diesel fuel 141
Bio-Diesel Fuel 142
Minimizing the effect of cold weather on diesel engines 143
Handling and storing diesel fuel 144
Lubricity of diesel fuel 144
Engine oil 145
Diesel engine oil and filter service intervals 145
Diesel engine break-in oil 146
Additional engine oil information 147
Coolant 148
Hydraulic oil requirements 151
Gear oil 152
Brake fluid 153
Grease 153
Cabin tilt fluid 154
Using Booster Batteries 155
Welding instructions 156
Hydraulic pressure measurements 156
Drive hydraulics 157
Charge pressure 158
Maximum drive pressure / Drive pump cut-off 159
Checking drive motor flushing pressure 160
Work hydraulics 160
LS pressure difference Delta P 161
Maximum work pressure 162
Auxiliary valve pressure 163
Boom valve LS relief pressures 164
Cabin rotating and leveling pressure 165
Hydraulic fan pump pressure 166
Brake hydraulics 167
Drive and work brake pressures 168
Loading range pressures 169
Loading pressure 170
Hydraulic oil sampling valve 171
Vacuum pump 172
Frame and boom service positions 172
Engine hoods 173
Operating front hood 174
Operating front hood without electric power 175
Tilting the fuel tank 176
Boom general servicing 177
Changing wheels 178
Anti-slip chain fitting 178
Tracks fitting 1/4 179
Tracks fitting 2/4 179
Tracks fitting 3/4 180
Tracks fitting 4/4 180
Periodic maintenance 181
Introduction 181
Uptime maintenance planner 181
Optional equipment maintenance 181
Pre-heater maintenance 181
Run the pre-heater for a few minutes 182
Fault diagnosis 182
Service codes 183
Central greasing system maintenance 183
Lubrication frequency and volume amount adjustment 184
Reservoir filling 185
System check 186
Troubleshooting 187
Fire protection system maintenance 188
10 hours or daily 188
50 hours or weekly 189
Every 12 months 189
Decking blade 190
IBC maintenance 191
Hidden hoses boom extension 191
Grease the boom 192
Check the tension of hoses 193
Tighten the hose connections 195
Check the clearance of first extension 196
Boom weight scale maintenance 203
Bluetooth paring and battery charger connection 204
Engine oil bypass filter maintenance 205
Every 10 Hours or Daily 206
Check hydraulic oil level 206
Check the engine oil level 207
Check boom structures visually 208
Every 50 Hours or Weekly 209
Check machine visually 209
Check the high/low gear oil level 210
Check differential oil level 211
Check hub gear oil level 212
Check boom screw joints 213
Check joint pins of the boom 214
Check the grapple and rotator 214
Check bogie casing for leaks 215
Check the cooler cleanness 216
Grease middle joint 217
Check and grease cabin rotation and levelling system 218
Check boom slew housing oil level 219
Grease the boom (single extension) 1/2 220
Grease the boom (single extension) 2/2 221
Grease the boom (double extension) 1/2 222
Grease the boom (double extension) 2/2 223
Grease link and grapple 224
Every 250 hours 224
Check the high/low gear oil level 225
Check tyre pressures 225
Check the door switch 226
Check secondary exit 227
Check cabin fresh-air filters 228
Every 500 hours 228
Change engine oil and oil filter 229
Replace fuel filters 231
Check the drive belt wear 233
Check crankcase vent tube 234
Check air intake system 235
Check cooling system 236
Check electrolyte level of batteries 237
Drain water deposited in boom base 238
Check sideways clearance of the extension booms 239
Check vertical clearance of the extension booms 240
Every 1000 hours 241
Change hydraulic oil 242
Replace hydraulic tank oil filters 244
Replace hydraulic tank breather/dryer 245
Bleed hydraulic tank 245
Change high/low gear oil 246
Replace drive pump filter 247
Grease the driveshafts 248
Grease bogie slew bearings 249
Check wheel rims and fastening bolts 250
Check air conditioner 251
Change cabin fresh-air filters 252
Clean rotator magnetic plug 253
Tighten rotator screws 254
Check chain guide of double extension boom 255
Every 2000 hours 255
Check valve clearance 1/2 256
Check valve clearance 2/2 258
Change coolant 260
Change differential oil 262
Drain brake cylinders 263
Change bogie casing oil 264
Change hub gear oil 265
Check axle fastening bolt torques 266
Change boom slew housing oil 267
Grease cabin door hinges 268
As required 268
Clean the machine 269
Replace air filter elements 270
Check engine coolant 272
Replace coolant filter 273
Drain fuel filters 274
Replace drive belt 276
Replace filter-dryer-receiver 277
Check drive brake oil level 285
Change brake pedal circuit oil 286
Adjust brake cylinders 287
Check tension of double extension boom chain 289
Adjust rotator link brakes 290
Transporting, towing and storing 291
Transporting the Machine 291
Tie-down and lifting points 292
Towing the machine 292
Release parking brake cylinders 293
Releasing drive hydraulics 294
Releasing the work brake 295
Releasing the steering 296
Stowing a disabled boom 296
By-passing the boom valve 297
Preparing machine for storage 298
After storage 300
Environment, recycling and post-use 302
Index 303
Attachments 307
Declaration of Conformity template_en 308
810E_1010E_specs_en 310
a08020_F_GAS_DOC_en 313
a03420_Forwarder_arm_silicon 315
a07822_LS-pressures_Forw_en 317
UMP_810E_1010E_FFC_EN 319
Nokian_Heavy_Tyres_Pressure_Handbook_John_Deere 322
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