John Deere 1010D Forwarder Operator’s Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1010D Forwarder Operator’s Manual – PDF DOWNLOAD
P/N: OMF065527_SJ
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1010D
Series: D SERIES_JOHN DEERE MODELS
Serial: 003505-
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1010D Forwarder Operator’s Manual – PDF DOWNLOAD
Contents 2
Introduction 8
Operator’s manual for John Deere Forwarder 8
Foreword 10
John Deere Contact Information 11
Technical Information Feedback Form 11
Warranty[scWarranty[ec 12
Standard warranty clauses 12
250 and 1000 Hours Service 12
Safety – Safety Features 13
1010D Forwarder Safety Features 13
Safety – General Precautions 14
General 14
Recognize Safety Information 14
Understand Signal Words 14
Prepare for Emergencies 15
Wear Protective Clothing 15
Handle Fluids Safely—Avoid Fires 16
Handle Chemical Products Safely 16
Replace Safety Signs 17
Maintain Safety Cabin 17
Use of Radio-transmitters 18
Safety – Operating Precautions 19
Inspect machine 19
Attach Do not Operate Tag 19
Prevent Machine Runaway 20
Use Handholds and Steps 20
Secondary exit 21
Handle Starting Fluid Safely 21
Pay Attention to Bystanders 22
Carry no passangers 22
Use Seat Belts 23
Avoid Risks under Difficult Conditions 23
Stop Working if Machine Gives an Alarm 23
Loading the Machine 24
Keep Danger Zone Clear 24
Avoid Crush Points 24
Power Cables 25
Driving/Transporting on Public Roads 26
Ensure Safety before Driving on Frozen Water 26
Fire Prevention 27
What To Do If the Machine Catches Fire 28
Safety – Maintenance Precautions 29
General 29
Securing the Service Position 30
Use Proper Clothing 30
Use Proper Tools 31
Support Machine Properly 31
Shut Down Engine, Disconnect Battery Cable 32
Service Cooling System Safely 32
Prevent Battery Explosions 32
Prevent Acid Burns 33
Replacing the Xenon Worklamp 34
Start Only from Operator’s Seat 34
Beware of Exhaust Fumes 35
Avoid High Pressure Fluids 35
Avoid Heating near Pressurized Fluid Lines 36
Make Welding Repairs Safely 36
Service Tires Safely 37
Refueling and Servicing Fuel System 37
Dispose of Waste Properly 38
Operator’s Station 39
Cab Component Locator 39
Dashboard Component Locator 40
Warning lights and alarms 41
Left Armrest Controls 46
Right Armrest Controls 46
Window Washers and Wipers 47
Boom Control Lever, Left 48
Boom Control Lever, Right 49
Radio 50
AC/Heater Controls 50
Overhead Panel Switches 53
Instrument Box 54
Cab Air Filters 55
Main Switch 55
Seat 56
Starting and Driving: Controls 58
Seat Safety Switch 58
Cab Steps Safety Switch 59
Emergency Stop Button 60
Secondary Exit 60
Working RPMs with a Manual Throttle 61
Using the Loader 62
Brakes 63
Frame Brake 64
Drive Direction Select 64
Steering 65
High/ Low Gear Select 65
Differential Locks 66
Decking Blade 67
Starting the Machine 68
Before Starting the Engine for the First Time in a Working Day 68
Normal Starting 69
Starting a cold engine 71
After starting 72
Using Booster Batteries 73
Turning off the Engine 73
Driving the Machine 74
Travel Speeds 74
Off-Road Driving 74
Driving on Road 76
Transporting the Machine 77
Towing the Machine 78
Stowing a Disabled Boom 82
Lifting and Lowering the Cab 84
Lifting the Cab 84
Lowering the Cab 85
Maintenance – Fluids and Lubricants 87
Recommended Lubricants and Fluids 87
Capacities 88
Diesel Fuel 89
Engine Oil 92
Coolant 93
Hydraulic oil 94
Gear oil 95
Brake fluid 95
Cab lift pump 96
Grease 96
Maintenance – General 97
Service, General 97
Use Correct Fuels and Lubricants 97
Prepare Machine for Maintenance 98
Machine Frame, Locking and Unlocking 99
Check all bolted joints 100
Cleaning the Cab windows 100
Tires 101
Changing Wheels 102
Anti slips 103
Fitting bogie tracks 104
Maintenance Intervals and Service Parts 106
Maintenance intervals and Service Parts 106
Maintenance – Every 10 hours or daily 110
Check Hydraulic Oil Level 110
Check Engine Oil Level 111
Remove Sediment and Water from the Primary Fuel Filter 112
Check the coolant and the windshield washer fluid level 113
Check the radiator grille cleanness 114
Check the driving brake oil level 114
Check the air filter 115
Check the tires for air pressure and overall shape 115
Fill up the fuel tank 116
The following service and checks are to be made at the end of each workday 116
Maintain the Boom 116
Maintenance – Every 50 hours or Weekly 117
Grease the center hinge bearings and steering cylinder bearings 117
Grease the decking blade1 118
Check the battery electrolyte level 118
Check the air conditioner 118
Maintain the Boom 118
Maintenance — Every 250 Hours 119
Clean the machine 119
Check Transfer Case Oil Level 120
Check Differential Oil Level 121
Check Single Axle Wheel Ends Oil Level 122
Check Bogie Housings Oil Level 123
Grease Bogie Bearings1 124
Check Wheel Nut Torque 125
Check Cab Air Filters 126
Maintain the boom 127
Check the air conditioner 128
Maintenance – Every 500 hours 129
Change engine oil and replace oil filter 129
Change the fuel filters 131
Clean crankcase vent tube 132
Check the air intake system 132
Check belt tensioner spring tension and belt wear 132
Check cooling system 134
Remove sediment and water from the fuel tanks 135
Renew the pressure filter of the drive hydraulic system 136
Check the batteries for charge 136
Grease the driveshafts 137
Maintenance — Every 1000 Hours 138
Change Hydraulic Oil 138
Change Hydraulic Oil Return Filter 139
Check Hydraulic Tank Breather 141
Change Transfer Case Oil 142
Check Wheel Rims and Wheel Nut Torque 143
Maintain the boom 144
Check the air conditioner 144
Maintenance — Every 2000 Hours 145
Check Valve Clearance 145
Change Engine Coolant 147
Change Bogie Axle Differential Oil 150
Change Bogie Housings Oil 151
Change Single Axle Differential Oil 152
Change Single Axle Wheel Ends Oil 153
Maintenance – Calendar Periods 154
Have the fire extinguisher maintained 154
Have the pressure accumulators of the boom damper checked 154
Change AC Receiver/Dryer 154
Maintenance – As required 155
When Necessary, Service and Adjust the Following 155
Bleed Fuel System 156
Clean the Fuel Tank Filler Filter 158
Maintain the Boom 158
Hydraulic System – General 159
Hydrostatic System 159
Working Hydraulic System 159
Brake System 160
Hydraulic System – Bleeding 161
General 161
Bleeding Air from the Hydrostatic System 161
Bleeding Air from the Working Hydraulic System 163
Bleeding Air from Brake System 164
Hydrostatic System – Pressure Control 168
Checking and Adjusting the Charge Pressure 168
Checking the Hydrostatics Pilot Pressure 169
Checking and Adjusting the Drive Pressure 170
Checking and Adjusting the Function of DA Cartridge Valve 171
Checking and Adjusting the Motor Control Starting Point 172
Checking and Adjusting Pressure Cut-Off Setting for the Drive Motor 173
Working Hydraulic System – Pressure Control 174
Adjusting the Maximum Pressure 174
Adjusting the Pressure Difference 174
Checking the Boom Valve Pilot Control Pressure 175
Measuring the pressures for each function 176
Checking and Adjusting Auxiliary Function Pressure 177
Checking and Adjusting Frame Brake Pressure 178
Checking Pressures of Optional Equipment 178
Brake System- Checking and Adjusting 179
4 Wheel Long Forwarder: Check and Adjust Parking Brake Pressure 179
Checking the Drive Brake (pedal brake) pressure 180
Checking the Work Brake Pressure 181
Checking the Brake Charging Pressure 182
Mechanical Adjustment of Brakes 183
Electrical System 185
Main Switch 185
Location of ECU and engine sensors 185
Hydraulic Tank Sensors 186
1010D Drive Pedal Adjustment 187
Batteries 188
Welding 189
Fuses in Instrument Box 191
Fuses and Relays Under the Cab 192
Realys in Instrument box / Circuit board 192
Transmission 193
Operating Power Transmission 193
High/Low Gear 193
Hydrostatic System 194
Boom, General 195
A General Description of the Boom 195
Operating Safety Precautions 196
General Operating Instructions 198
Boom Maintenance, General 199
Assembly Instructions 199
Welding Instruction 199
Bleeding the Hydraulic System 199
Maintenance Schedule 200
Boom, Maintenance every 10 hours 201
Check boom structures 201
The following service and checks are to be made at the end of each workday 201
Boom, Maintenance every 50 hours 202
Check Boom Slew Housing Oil Level 202
Check Boom Pins Condition 202
Check Extension Boom Side Play 202
Check Extension Boom Chains 203
Check Grapple 203
Grease the Boom 205
Boom, Maintenance every 250 hours 207
Clean the Loader 207
Check Boom Structures 207
Check Boom Fastener Torques 208
Check Extension Boom Vertical Play 209
Grease the grapple and link 210
Boom, Maintenance every 1000 hours 211
Change Boom Slew Housing Oil 211
Clean the Rotator Magnetic Plug 211
Clean the boom extension boom chains (depending on the model) 212
Boom, Maintenance as required 213
Adjust rotator link brakes 213
Boom, Technical Data 214
Boom CF5 214
Rotator and Grapple 214
Equipment, Air Conditioner 218
Introduction 218
Risks and Counter-Measures 219
First Aid 220
Main Parts of Air Conditioning System 220
Maintenance – Weekly: Check the refrigerant level 222
Maintenance – Weekly: Check the service moisture indicator of the dryer 225
Maintenance – Weekly: Check the condensation water outlets 225
Maintenance – every 250 hours: Service the compressor V-belt 225
Maintenance – every 1000 hours: Service the compressor 226
Maintenance – every 1000 hours: Service the evaporator element 226
Maintenance – every 1000 hours: Service the condenser element 227
Maintenance – every 1000 hours: Service the hoses and connectors 228
Maintenance – every 24 months: Replace the Dryer 228
Equipment, Engine Preheater 229
Operation and maintenence 229
Troubleshooting 237
Engine Troubleshooting 237
Diagnose Drive Lines 242
Diagnose Brake Hydraulics 243
Diagnose Cab Tilt Hydraulics 243
Diagnose Hydraulic/Hydrostatic Cooling System 244
Diagnose Hydrostatic Drive System 245
Diagnose Hydrostatic Drive Pump 247
Diagnose Hydrostatic Drive Motor 250
Diagnose Boom 251
Diagnose Heater/Air Conditioner 255
Storage 257
Prepare Machine for Storage 257
Monthly Storage Procedure 259
Hydraulic Diagrams 261
Hydraulic Diagrams, F623175 261
Boom Hydraulics 262
Drive hydraulics 266
Brake hydraulics 268
Extra Equipment 270
Options 272
Wiring Diagrams 274
General 274
1/13 276
2/13 278
3/13 280
4/13 282
5/13 284
6/13 286
7/13 288
8/13 290
9/13 292
10/13 294
11/13 296
12/13 298
13/13 300
1010D Specifications 302
Decals and Manufacturing numbers 302
Dimensions 303
Load area 305
Axles 305
Transmission 306
Engine 307
Steering 307
Brakes 308
Hydraulic system 308
Electrical System 308
Boom 309
Cab 309
S.V 03/24