John Deere 1010B Fowarder Operators Manual – PDF DOWNLOAD
FILE DETAILS:
John Deere 1010B Fowarder Operators Manual – PDF DOWNLOAD
P/N: OMF062545_SJ
Language: English
Division: Forestry
Product Lines: Forwarders
Publication Type: Operator’s Manuals
Associated Models: 1010B
Series: B SERIES
Serial: 10DB6099-
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
John Deere 1010B Fowarder Operators Manual – PDF DOWNLOAD
Contents 5
Safety — Safety Features 9
Timberjack 1010B Forwarder Safety Features 9
Safety — General Precautions 10
General 10
Recognize Safety Information 10
Understand Signal Words 10
Handle Fluids Safely—Avoid Fires 11
Prepare for Emergencies 11
Handle Chemical Products Safely 12
Avoid High-Pressure Fluids 12
Wear Protective Clothing 13
Replace Safety Signs 13
Safety — Operating Precautions 14
Park Machine Safely 14
Use Handholds and Steps 14
Travel Safely 14
Handle Starting Fluid Safely 15
Prevent Machine Runaway 15
Keep Area Clean 16
Use Seat Belt 16
Never Swing Booms over Heads 17
Avoid Crush Points 17
Attach Do not Operate Tag 18
Driving/Transporting on Public Roads 18
Fire Prevention 19
What To Do If the Machine Catches Fire 19
Safety — Maintenance Precautions 20
Prevent Battery Explosions 20
Prevent Acid Burns 20
Support Machine Properly 21
Work in Clean Area 21
Service Machines Safely 21
Beware of Exhaust Fumes 22
Illuminate Work Area Safely 22
Use Proper Lifting Equipment 22
Remove Paint Before Welding or Heating 23
Avoid Heating Near Pressurized Fluid Lines 23
Service Tires Safely 24
Avoid Harmful Asbestos Dust 24
Practice Safe Maintenance 25
Use Proper Tools 26
Dispose of Waste Properly 26
Service Cooling System Safely 27
Shut Down Engine, Disconnect Battery Cable 27
Relieve Hydraulic Pressure 27
Relieve Accumulator Pressure 28
Refueling and Servicing Fuel System 28
Do Not Short Starter 28
Welding Cautions 29
Safety — Safety Signs 30
1010B Forwarder Safety Signs 30
Operator’s Station 35
Cab Component Locator 35
Dashboard Component Locator 36
Warning Lights 37
Central Alarm Light and Buzzer 41
Gauges 42
Ignition Switch 44
Glow Indicator Light 45
Dashboard Switches 46
Dashboard Socket 50
Emergency Stop Button 51
Manual Throttle 51
Drive Pedals 52
Brake Pedals 52
Work Light Switches 53
AC/Heater Controls 54
Seat 55
Left Armrest Controls 57
Right Armrest Controls 58
Left Joystick Controls 62
Right Joystick Controls 63
Radio 64
Fire Extinguisher 64
Door 65
Secondary Exit 65
Fuses 66
Cab Air Filters 67
Disconnect Switch 68
Operating the Machine 69
Break-In – Every 10 Hours or Daily 69
Break-In – Every 50 Hours or Weekly 69
Break-In – After the First 100 Hours 69
Pre-Start Inspection 70
Starting the Engine 72
Cold Weather Starting 76
After Starting 78
Using Booster Batteries 79
Stopping the Engine 80
General Driving Precautions 81
Seat Safety Switch 82
Cab Steps Safety Switch 83
Travel Speeds 84
Driving Off-Road 84
Driving on Public Roads 87
Manual Throttle 90
Brakes 91
High Gear Select 92
Drive Direction Select 92
Steering 93
Emergency Stop Button 93
Using the Parking Brake 94
Parking the Machine 94
Lock All Compartments 94
Rear Wheel Drive Engage 95
Differential Locks 95
Decking Blade 96
Loader 97
Frame Brake 106
AC/Heater Controls 107
Transporting the Forwarder 110
Towing the Forwarder 111
Maintenance — Machine 115
Fuels and Lubricants Specifications Table 115
Diesel Engine Coolant 116
Diesel Fuel 119
Low Sulfur Diesel Fuel Conditioner 120
Diesel Fuel Storage 120
Fuel Tank 121
Do Not Use Galvanized Containers 121
Diesel Engine Oil 122
Hydraulic System 123
Gear Oil, Axle Differentials, Bogie Housings, Transfer Case, Slew Housing 123
Grease 124
Oil Filters 124
Alternative and Synthetic Lubricants 125
Lubricant Storage 125
Mixing of Lubricants 126
Maintenance — Periodic Maintenance 127
Service Machine at Specified Intervals 127
Check Hour Meter 127
Use Correct Fuels and Lubricants 127
Prepare Machine for Maintenance 128
Machine Frame, Locking and Unlocking 129
Tilting the Cab 130
Maintenance and Repair Record Keeping System 133
OILSCAN Plus,® CoolScan Plus® and 3-Way Coolant Test Kit 134
Record Keeping System, Maintenance and Repair 135
Maintenance — As Required 139
Clean the Machine 139
Check Wheel Nut Torque 140
Check Fire Extinguisher 141
Adjust Grapple Link 142
Change Hydraulic Pressure Filter 143
Maintenance — Every 10 Hours or Daily 144
Check Machine Cleanliness 144
Check Engine Oil Level 144
Check Engine Coolant Level 145
Check Windscreen Washer Fluid Level 146
Check Front Grill, Radiator and AC Compressor 146
Check and Drain Fuel/Water Separator 147
Check Air Filters 148
Check Hydraulic Oil Level 150
Check Tire Pressure and Tire Condition 151
Fill Fuel Tank 154
Lubricate Decking Blade 154
Check Brake Master Cylinder (ATF Tank) Oil Level 154
Lubricate Pivot Link and Grapple 155
Check Loader Structure Visually 155
Maintenance — Every 50 Hours or Weekly 157
Check Batteries Electrolyte Level 157
Check Drive Belt Condition 158
Lubricate Frame Hinge and Frame Brake 159
Lubricate Steering Cylinders 160
Operate AC System 160
Check AC Refrigerant Level 160
Check AC Receiver/Dryer Moisture Indicator 162
Check AC Evaporator Condensation Outlets 163
Check AC Compressor Belt 163
Check Loader Slew Housing Oil Level 164
Check Loader Pins Condition 164
Check Extension Boom Side Play 164
Check Extension Boom Chains 165
Check Grapple 165
Lubricate Loader 166
Maintenance — Every 250 Hours 168
Changing the Engine Oil and Filter 168
Check the Air Intake System 169
Check Transfer Case Oil Level 170
Check Differential Oil Level 171
Check Single Axle Wheel Ends Oil Level 172
Check Bogie Housings Oil Level 173
Lubricate Bogie Bearings 174
Check Wheel Nut Torque 175
Check AC Compressor 175
Check AC Evaporator 176
Check AC Condenser 177
Check AC Hoses and Fittings 177
Check Cab Air Filters 178
Clean the Loader 179
Check Loader Structures 180
Check Loader Fastener Torques 181
Check Extension Boom Vertical Play 182
Maintenance — Every 500 Hours 183
Change Fuel Filters 183
Change Hydrostatic Charge Filter 184
Check Batteries Electrolyte Specific Gravity 185
Remove Water and Sediment from Fuel Tank 186
Lubricate Driveshafts 187
Check Coolant in Radiator 189
Maintenance — Every 1000 Hours 190
Change Hydraulic Oil 190
Change Hydraulic Oil Return Filter 191
Check Hydraulic Tank Breather 192
Check Exhaust Manifold 193
Check Valve Lash Clearances 193
Change Transfer Case Oil 196
Check Fan Belt Tensioner 198
Check Wheel Rims and Wheel Nut Torque 198
Service Fire Extinguisher 199
Change Loader Slew Housing Oil 199
Clean the Rotator Magnetic Plug 200
Maintenance — Every 2000 Hours 201
Change Engine Coolant 201
Change Bogie Axle Differential Oil 203
Change Bogie Housings Oil 204
Change Single Axle Differential Oil 205
Change Single Axle Wheel Ends Oil 206
Check Hub Vibration Dampener 207
Maintenance — Every 4000 Hours 208
Change AC Receiver/Dryer 208
Flush Engine Coolant System 208
Miscellaneous — Machine 212
Coolant System Maintenance and Checks 212
Do Not Service Injection Nozzles 213
Do Not Adjust Injection Pump 213
Check Fuel Injectors 214
Check Engine Speeds 215
Inspect Air Filter Elements 217
Clean Oily or Sooty Primary Element 218
Alternator and Regulator Precautions 218
Using Battery Charger 219
Replacing Batteries 219
Replacing Fuses 221
Do Not Service Control Valves, Cylinders, Pumps or Motors 225
Bleeding Brake System 226
Bleeding the Hydraulic System 230
Bleeding the Fuel System 232
Welding on Machine 233
Adding Attachments/Accessories to Roll-Over Protective Structure (ROPS) 233
Keep ROPS Installed Properly 234
AC System Servicing Precautions 235
Hardware Torque Specifications 236
Unified Inch Bolt and Cap Screw Torque Values 237
Metric Bolt and Cap Screw Torque Values 238
Check Oil Lines and Fittings 239
Service Recommendations for O-Ring Boss Fittings 240
Service Recommendations for Flat Face O-Ring Seal Fittings 242
Service Recommendations For Inch Series Four Bolt Flange Fittings 243
Service Recommendations for Metric Series Four Bolt Flange Fitting 244
Miscellaneous — Operational Checkout 245
Operational Checkout 245
Gauges and Warning Light Checks 245
Brake System Checks 247
Steering System Checks 248
Driving Checks 249
Accessory Checks 251
Cab Components Checks 253
Miscellaneous — Troubleshooting 255
Diagnose Engine 255
Diagnose Drive Lines 259
Diagnose Brake Hydraulics 259
Diagnose Cab Tilt Hydraulics 260
Diagnose Hydraulic/Hydrostatic Cooling System 260
Diagnose Hydrostatic Drive System 261
Diagnose Hydrostatic Drive Pump 263
Diagnose Hydrostatic Drive Motor 266
Diagnose Loader 267
Diagnose Heater/Air Conditioner 271
Miscellaneous — Storage 273
Prepare Machine for Storage 273
Monthly Storage Procedure 275
Miscellaneous — Serial Numbers 277
Record Product Identification Number (PIN) 277
Record Engine Serial Number 277
Record Axle Serial Number 277
Miscellaneous — Specifications 278
Machine Dimensions 278
Power Unit Specifications 284
Power Train Specifications 287
Hydrostatic System Specifications 290
Tire Specifications 291
Loader Specifications 292
Hydraulics Specifications 300
Miscellaneous — Crime Prevention Tips 304
Help Prevent Crime 304
Record Identification Numbers 304
Keep Proof of Ownership 304
Park Indoors Out of Sight 304
When Parking Outdoors 305
Reduce Vandalism 305
Report Thefts Immediately 306
Service Literature Available 315
Technical Information 315
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