JCB 525-50 RAF Loadall Service Manual (Supplement) – 9803/3675
APPLICABLE MODELS :
This manual is a supplement to the JCB 525-50 Loadall Service Manual.
The information covers the 525-50RAF machines with the following serial numbers:
881917, 881918 (winterised)
881982 to 882006 (standard machines).
FILE DETAILS:
JCB 525-50 RAF Loadall Service Manual (Supplement) – 9803/3675
File Format : PDF
Language : English
Printable : Yes
Searchable : Yes
Bookmarked : Yes
P/N : 9803/3675 Initial Issue
Total Pages : 71
DESCRIPTION:
JCB 525-50 RAF Loadall Service Manual (Supplement) – 9803/3675
INTRODUCTION:
This manual is a supplement to the JCB 525-50 Loadall Service Manual. The information covers the 525-50RAF machines with the following serial numbers: 881917, 881918 (winterised) 881982 to 882006 (standard machines). Only those areas of the machine which are different from the standard 525-50 Loadall are dealt with here. For all other information refer to Loadall Service Manual 9803/3620. Unless specified otherwise, all references to ‘Service Manual’ in this supplement are to be taken as meaning Loadall Service Manual 9803/3620. Read the standard Service Manual and this Supplement completely and carefully to familarise yourself with the machine before carrying out any servicing procedures.
Care and Safety:
Before carrying out any maintenance procedures on this machine, make sure you read the Care and Safety information in Section 2 of the Service Manual. The relevant information in that Section should be observed as well as any care and safety information contained in this supplement.
TABLE OF CONTENTS:
JCB 525-50 RAF Loadall Service Manual (Supplement) – 9803/3675
Cover
Contents
Overall Contents
General Information
Introduction
Care and Safety
Care and Safety
Safety Notices
Safety Warnings
Routine Maintenance
Service Schedules (Additional Items)
Category ‘C’ Safety System
Oiling
Batteries
Warning Symbols
First Aid – Electrolyte
Checking the Electrolyte Level
Electrics
Technical Data
Fuse Identification
Schematic Diagram
Load Moment Indicator
Introduction
Load Chart (Example Only)
Calibration
Diagnostic Fault Codes
Testing
Fault Location Diagram
Hydraulics
Schematic Diagram
Steering
Circuit Description
Steer Unit Operation
Steer Mode Valve Operation
Steer Mode Valve
Checking Solenoid Operation
Removal
Replacement
Engine
Technical Data
Machine Start-up Procedure
Category ‘C’ Safety System
Introduction
Inlet System
Exhaust System
Control System
Operation
Inlet Shutdown Valve
Overspeed Spring Adjustment
Replacing a Broken Tension Pin
Webasto Water Heater
Introduction
Operation
Heater Unit
Fault Finding
General Failure Systems
Failure Systems After Switch-off Upon Failure
Electrical Connections
Heater Unit – Removal and Refitting
Circulation Pump – Replacement
Temperature Limiter – Replacement
Temperature Sensor – Replacement
Combustion Air Fan – Replacement
Replacement of Burner, Flame Sensor and Glow Plug
Burner Head – Replacement
Heat Exchanger – Replacement
Visual Inspection
Electrical Component Testing
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