Isuzu Industrial Model A1-4JJ1 Diesel Engine Service Repair Manual
Description:
Isuzu Industrial Model A1-4JJ1 Diesel Engine Service Repair Manual
To prevent damage to the engine and ensure reliability of its performance, pay attention to the following in maintaining the engine: When taking down the engine on the ground, do not make the bearing surface of the oil pan touch directly the ground. Use a wood frame, for example, to support the engine with the engine foot and the flywheel housing. Because there is only a small clearance between the oil pan and the oil pump strainer, it can damage the oil pan and the oil strainer.
• When the air duct or air cleaner is removed, cover the air intake opening to prevent foreign matter from getting into the cylinder. If foreign matter gets in, it can considerably damage the cylinder and others while the engine is operating.
• When maintaining the engine, never fail to remove the battery ground cable. Otherwise, this may damage the wire harness or electrical parts. If you need electricity on for the purpose of inspection, for instance, watch out for short circuits and others.
• Apply engine oil to the sliding contact surfaces of the engine before reassembling it. This ensures adequate lubrication when the engine is first started.
• When valve train parts, pistons, piston rings, connecting rods, connecting rod bearings or crankshaft journal bearings are removed, put them in order and keep them.
• When installing them, put them back to the same location as they were removed.
• Gaskets, oil seals, O-rings, etc. must be replaced with new ones when the engine is reassembled.
• As for parts where a liquid gasket is used, remove an old liquid gasket completely and clean it up thoroughly so that no oil, water or dust may be clung to them. Then, apply the designated liquid gasket to each place anew before assembly.
• Surfaces covered with liquid gasket must be assembled within 5 minutes of gasket application. If more than 5 minutes have elapsed, remove the existing liquid gasket and apply new liquid gasket.
• When assembling or installing parts, fasten them with the specified tightening torque so that they may be installed properly.
Table Of Contents:
Isuzu Industrial Model A1-4JJ1 Diesel Engine Service Repair Manual
General Information 0A-2
Service Precautions 0A-2
Reading the Model 0A-6
General Information 0A-6
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