Hyundai R55-7 Crawler Excavator Service Repair Manual
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Hyundai R55-7 Crawler Excavator Service Repair Manual
WHEEL EXCAVATOR R55-7 |
FOREWORD | |||
CONTENTS | |||
SECTION 1 | |||
GENERAL | |||
Group 1 | Safety Hints | ||
Group 2 | Specifications | ||
SECTION 2 | |||
STRUCTURE AND FUNCTIONND FUNCTION | |||
Group 1 | Pump Device | ||
Group 2 | Main Control Valve | ||
Group 3 | Swing Device | ||
Group 4 | Travel Motor | ||
Group 5 | RCV Lever | ||
SECTION 3 | |||
HYDRAULIC SYSTEM | |||
Group 1 | Hydraulic Circuit | ||
Group 2 | Main Circuit | ||
Group 3 | Pilot Circuit | ||
Group 4 | Single Operation | ||
Group 5 | Combined Operation | ||
SECTION 4 | |||
ELECTRICAL SYSTEM | |||
Group 1 | Component Location | ||
Group 2 | Monitoring System | ||
Group 3 | Electrical Circuit | ||
Group 4 | Electrical Component Specification | ||
Group 5 | Connectors | ||
SECTION 5 | |||
TROUBLESHOOTING | |||
Group 1 | Before Troubleshooting | ||
Group 2 | Hydraulic and Mechanical System | ||
Group 3 | Electrical System | ||
SECTION 6 | |||
MAINTENANCE STANDARD | |||
Group 1 | Operating Performance Test | ||
Group 2 | Major Components | ||
Group 3 | Track and Work Equipment | ||
SECTION 7 | |||
DISASSEMBLY AND ASSEMBLY | |||
Group 1 | Precaution | ||
Group 2 | Tightening Torque | ||
Group 3 | Pump Device | ||
Group 4 | Main Control Valve | ||
Group 5 | Swing Device | ||
Group 6 | Travel Device | ||
Group 7 | RCV Lever | ||
Group 8 | Turning Joint | ||
Group 9 | Boom, Arm, Bucket Cylinder | ||
Group 10 | Undercarriage | ||
Group 11 | Work Equipment | ||
SECTION 8 | |||
COMPONENT MOUNTING TORQUE | |||
Group 1 | Introduction guide | ||
Group 2 | Engine system | ||
Group 3 | Electric system | ||
Group 4 | Hydraulic system | ||
Group 5 | Undercarriage | ||
Group 6 | Structure | ||
Group 7 | Work equipment | ||
APPENDIX | |||
ENGINE SERVICE MANUAL | |||
INJECTION PUMP SERVICE MANUAL |
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Hyundai R55-7 Crawler Excavator Service Repair Manual
STRUCTURE
This service manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and by showing him the correct way to perform repairs and make judgements. Make sure you understand the contents of this manual and use it to full effect at every opportunity.
This service manual mainly contains the necessary technical information for operations performed in a service workshop.
For ease of understanding, the manual is divided into chapters for each main group of components; these chapters are further divided into the following sections.
SECTION 1 GENERAL
This section explains the safety hints and gives the specification of the machine and major components.
SECTION 2 STRUCTURE AND FUNCTION
This section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting.
SECTION 3 HYDRAULIC SYSTEM
This section explains the hydraulic circuit, single and combined operation.
SECTION 4 ELECTRICAL SYSTEM
This section explains the electrical circuit, monitoring system and each component. It serves not only to give an understanding electrical system, but also serves as reference material for trouble shooting.
SECTION 5 MECHATRONICS SYSTEM
This section explains the computer aided power optimization system and each component.
SECTION 6 TROUBLESHOOTING
This section explains the troubleshooting charts correlating “problems” to “causes”.
SECTION 7 MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
SECTION 8 DISASSEMBLY AND ASSEMBLY
This section explains the order to be followed when removing, installing, disassembling or assembling each component, as well as precautions to be taken for these operations.
The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information
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