Hyster Spacesaver S60-70-80-100-120E (S3.00-3.50-4.00-5.00-5.50E) (C004) Parts Manual – PDF DOWNLOAD
TABLE OF CONTENTS:
Hyster Spacesaver S60-70-80-100-120E (S3.00-3.50-4.00-5.00-5.50E) (C004) Parts Manual – PDF DOWNLOAD
1 FRAME Page 3
2 ENGINE Page 19
3 FUEL SYSTEM Page 65
4 ELECTRICAL SYSTEM Page 105
5 TRANSMISSION Page 131
6 BRAKE SYSTEM Page 167
7 STEERING Page 177
8 HYDRAULIC SYSTEM Page 195
9 INTERMEDIATE FREE-LIFT MAST Page 215
1 O FREE-LIFT MAST Page 225
11 THREE-STAGE MAST Page 237
12 VISTA lWO-STAGE MAST Page 259
13 VISTA THREE-STAGE MAST Page 269
14 OPTIONAL EQUIPMENT Page 293
15 NUMERICAL INDEX Page 333
A
ACCUMULATOR (Figure 79)
S1 OOE (S5 00E) LAST USED ON SIN C4D-7973 AND S120E (S5 50E) Page 162
AIR FILTER (Figure 50) Page 98
ALTERNATOR (Figure 59)
LAST USED ON SIN C4D-2783 GASOLINE & LPG,
C4D-2851 DIESEL, C4T-1549 Page 122
ALTERNATOR (Figure 60)
FIRST USED ON SIN C4D-2784 GASOLINE & LPG,
C4D-2852 DIESEL, C4T-1550 Page 124
ATTACHMENT CARRIAGE (Figure 147)
VISTA HOOK TYPE
S1 OOE (S5 00E) Page 300
ATTACHMENT CARRIAGE (Figure 148)
HOOKTYPE
S100E (S5 00E) Page 302
B
BLOCK FORKS (Figure 145)
48 INCH CARRIAGE Page 297
BRAKE (Figure 86) Page 174
BRAKE LINKAGE (Figure 83)
OIL CLUTCH Page 168
BRAKE LINKAGE (Figure 84)
POWERSHIFT Page 170
C
CARBURETOR (Figure 38)
LPG
LAST USED ON SIN C4D-5209 & C4T-1859 Page 78
CARBURETOR (Figure 39)
LPG
FIRST USED ON SIN C4D-521 O & C4T -1860 Page 80
CARBURETOR (Figure 41)
GASOLINE
LAST USED ON SIN C4D-1683 Page 84
USED ON SIN C4D-1684 TO C4D-5209, C4T -1501 TO C4T-1859 Page 86
CARBURETOR (Figure 43)
GASOLINE
FIRST USED ON SIN C4D-521 O & C4T-1860 Page 88
CARRIAGE (Figure 116)
INTERMEDIATE FREE-LIFT Page 224
CARRIAGE (Figure 120)
FREE-LIFT Page 235
CARRIAGE (Figure 132)
HOOK TYPE
VISTA lWO-STAGE Page 268
CARRIAGE (Figure 141)
HOOKTYf>E
VISTA THREE-STAGE Page 290
CLUTCH (Figure 65)
OIL CLUTCH Page 136
CLUTCH LINKAGE (J:igure 81)
LAST USED ON SIN C4D-4352 & C4T-1732 Page 164
CLUTCH LINKAGE (Figure 82)
FIRST USED ON SIN C4D-4353 & C4T-1733 Page 165
CONTROL KNOBS (Figure 164) Page 332
CONTROL VALVE (Figure 104)
USED ON SIN C4n-3272 l0 C4D-62551WO FUNCTION,
C4D-3272 TO C4D-6148 THREE FUNCTION,
C4D-3272 TO C4D-6027 FOUR FUNCITON; C4T-1501 TO C4T-1596 Page 204
CONTROL VALVE (Figure 105)
FIRST USED ON SIN C4D-62561WO FUNCTION, C4D-6149
THREE FUNCTION, C4D-6028 FOUR FUNCITON; C4T -1597 Page 206
CONTROL VALVE LINKAGE (Figure 102) Page 200
COOLING (Figure 1 O) Page 20
COUNTERWEIGHT (Rgure 6) Page 12
CRANKSHAFT & PISTONS (Rgure 23)
DIESEL Page 48
CYLINDER HEAD COVER (Figure 22)
DIESEL Page 46
CYLINDER HEAD (Rgure 20)
DIESEL Page 42
CYLINDER BLOCK (Figure 13)
GASOLINE & LPG Page 26
CYLINDER BLOCK (Figure 14)
GASOLINE & LPG Page 28
CYLINDER BLOCK (Figure 15)
GASOLINE & LPG Page 30
CYLINDER BLOCK (Figure 19)
DIESEL Page 40
D
DIFFERENTIAL (Figure 72) Page 150
DIPSTICK (Figure 76)
LAST USED ON XMSN SIN T29M-3062 OC LO-SPD, T14M-3288 OC
Hl-SPD, T30M-3174 PS LO-SPD, T15M-11614 PS Hl-SPD Page 158
DIPSTICK (Figure 77)
FIRST USED ON XMSN SIN T29M-3063 OC LO-SPD, T14M-3289 OC
Hl-SPD, T30M-3175 PS LO-SPD, T15M-11615 PS Hl-SPD Page 159
V
SERIAL CODE C004 HYSTEA
TABLE OF CONTENTS
DESCRIPTION PAGE
D (Continued)
DRIVE AXLE (Figure 75) Page 156
DRIVE SHAFT (Figure 12)
COOLING Page 24
E
ELECTRICAL (Figure 54)
DIESEL Page 11 O
ENGINE MOUNT (Figure 26)
DIESEL Page 54
EXHAUST (Figure 29) Page 58
F
FAN DRIVE (Figure 11) Page 22
FIRE EXTINGUISHER (Figure 162) Page 328
FLOW DIVIDER (Figure 111) Page 213
FL YWHEEL & PUMP DRIVE (Figure 63)
LAST USED ON SIN C4D-5278 GASOLINE, C4T-1868 Page 132
FL YWHEEL & PUMP DRIVE (Figure 64)
FIRST USED ON SIN C4D-5279 GASOLINE, C4T -1869 Page 134
FORKS (Figure 143)
HOOK TYPE Page 295
FORKS (Figure 144)
PIN TYPE Page 296
FORWARD/REVERSE LEVER (Figure 78)
POWERSHIFT Page 160
FRAME (Figure 2) Page 4
FREE-LIFT (Figure 137)
327000 SERIES
VISTA THREE-STAGE Page 278
FREE-LIFT (Figure 138)
377000 AND 386000 SERIES
VISTA THREE-STAGE Page 282
FUEL FILTER (Rgure 46)
DIESEL Page 92
FUEL INJECTION (Figure 49)
DIESEL Page 96
FUEL SYSTEM (Rgure 40)
GASOLINE Page 82
H
HAND PUMP (Figure 94)
LAST USED ON SIN C4D-3157 & C4T-1561 Page 189
HAND PUMP (Figure 95)
USED ON SIN C4D-3158 TO C4D-5453, C4T-1562 TO C4T-1863 Page 190
HAND PUMP (Rgure 96)
FIRST USl:D ON SIN C4D-5354 & C4T-1864 Page 191
HEADER HOSES (Figure 157)
INTERMEDIAlE FREE-UFT MASTS Page 318
HEADER HOSES (Figure 158)
FREE-LIFT AND THREE-STAGE MASTS Page 320
HOOD (Rgure 3) Page 6
HYDRAULIC (Figure 100)
LAST USED ON SIN C40-6255 TWO FUNCTION, C4D-6148
THREE FUNCTION, C4D-6027 FOUR FUNCTION Page 196
HYDRAULIC (Figure 101)
FIRST USED ON S/Ń C4D-6256 TWO FUNCTION, C4D-6149
THREE FUNCTION, C4D-6028 FOUR FUNCTION Page 198
HYDRAULIC FILTER (Figure 110) Page 212
HYDRAULIC PUMP (Figure 106)
LAST USED ON SIN C4D-6255 EXCEPT C4D-6083 AND C4D-6093 Page 208
HYDRAULIC PUMP (Figure 107)
FIRST USED ON SIN C4D-6256 ALSO C4D-6083 AND C4D-6093,
C4T-1968 TWO FUNCTION, C4T -1956 THREE FUNCTION,
C4T-1948 FOUR FUNCTION Page 209
INLET MANIFOLD (Figure 21) ·
DIESEL Page 44
INNER MAST (Figure 129)
VISTA TWO-STAGE Page 262
INSTRUMENT PANEL (Figure 56)
FIRST USED ON SIN C4D-3871 PS, LPG C4D-3912 PS TYPES G & D,
C4D-4087 PS TYPE LPS, C4D-3914 PS TYPES GS & DS,
C4D-43530C, C4T-1629 PS, C4T-17460C Page 116
INSTRUMENT PANEL (Figure 55)
LAST USED ON SIN C4D-3870 PS LPG, C4D-3911 PS TYPES G & D,
C4D-4086 PS TYPE LPS, C4D-3913 PS TYPES GS & DS,
C4D-4352 OC, C4T-1628 PS, C4T -1745 OC Page 114
L
LABELS & PAINT (Figure 8) Page 16
LIFT CYLINDER {Figure 119)
PAGE
FREE-LIFT ; Page 232
LIFT CYLINDER {Figure 125)
S60-80E {S3 00-4 00E)
THREE-STAGE Page 254
LIFT CYLINDER (Figure 126)
S100-120E ($5 00-5 SOE)
THREE-STAGE Page 256
LIFT {Figure 114)
INTERMEDIATE FREE-LIFT Page 220
LIFT {Figure 118)
FREE-LIFT : Page 230
LI Ff {Figure 123)
194000 AND 225000 SERIES MASTS
THREE-STAGE Page 246
LIFT {Figure 124)
283000 AND 321 OOO SERI ES MAST
THREE-STAGE Page 250
LIFT {Figure 130)
VISTA TWO:-STAGE Page 264
LIFT PUMP {Figure 48)
DIESEL Page 95
LIGHTS {Rgure 161) Page 326
LOAD BACKREST EXTENSION (Figure 9) Page 18
LOCK-OFF FILTER {Figure 34)
LPG
LAST USED ON SIN C4D-3363 & C4T-1552 Page 72
LOCK-OFF FILTER {Figure 35)
LPG
FIRST USED ON SIN C4D-3364 & C4T-1553 Page 73
LOW PRESSURE FUEL {Ftgure 45)
DIESEL Page 91
LPG CONVERTER (Figure 36) Page 74
LPG FUEL SYSTEM (Figure 31)
LAST USED ON SIN C4D-5209 & C4T -1859 Page 66
LPG FUEL SYSTEM (Figure 32)
USED ON S/N C4D-521 O THRU C4D-6842, C4T -1860 TO C4T -2007 Page 68
LPG FUEL SYSTEM (Figure 33)
FIRST USED ON SIN C4D-6843 & C4T -2008 Page 70
LPG FUEL TANK (Figure 37) Page 76
M
MAST (Figure 112)
INTERMEDIAlE FREE-LIFT
191 OOO AND 228000 SERIES MASTS Page 216
MAST (Figure 113)
INTERMEDIATE FREE-LIFT
283000 AND 321 OOO SERIES MASTS Page 218
MAST (Figure 117)
FREE-LIFT Page 226
MAST (Figure 121)
194000 AND 225000 SERIES MASTS
THREE-STAGE Page 238
MAST (Figure 122)
283000 AND 321 OOO SERIES MASTS
THREE-STAGE Page 242
MASTER CYLINDER (Figure 87) Page 176
MONOTROL PEDAL (Figure 80) Page 163
o
OIL PAN (Figure 25)
DIESEL ; Page 52
OIL ~~~bi_\~u~\~ _ _ Page 38
OVERHEAD GUARD (Figure 7) Page 14
OVERHEAD MUFFLER (Rgure 30)
GASOLINE, LPG AND BOXCAR SPECIAL Page 62
p
PARK BRAKE LINKAGE (Figure 85) Page 172
PRE-FILTER (Figure 47)
DIESEL Page 94
PUBLICATIONS (Figure 1) Page1
s
SHIFT LINKAGE (Rgure 66)
OIL CLUTCH Page 138
SIDESHIFT CARRIAGE (Figure 149)
INTERMEDIATE FREE-LIFT, FREE-LIFT AND THREE-STAGE MASTS
S60-80E {S3 00-4 00E) Page 304
SIDESHIFT CARRIAGE (Figure 150)
VISTA TWO-STAGE MAST
S60-S0E (S3 00-4 00E) Page 306
SIDESHIFT CARRIAGE (Figure 151)
VISTA THREE-STAGE MAST
S60-80E (3 00-4 00E) Page 308
HOOKTYPE
FREE-LIFT MAST
S60-80E (S3 00-4 00E) AND S100E (S5 00E) WITH AlTACHMENT Page 310
SIDESHIFT CARRIAGE (Figure 153)
HOOKTYPE
INTERMEDIATE FREE-LIFT MAST
S60-80E (S3 00-4 00E) AND S100E (S5 00E) WITH AlTACHMENT Page 312
SIDESHIFT CYLINDER (Ftgure 154)
INTERMEDIATE FREE-LIFT, FREE-LIFT AND
THREE-STAGES MASTS Page 314
SIDESHIFT CYLINDER (Figure 155)
VISTA MASTS Page 315
SIDESHIFT CYLINDER (Figure 156)
HOOKTYPE
VISTA MASTS Page 316
STAfil~~l~W~c~ ········ Page118
STARTER (Figure 58)
DIESEL Page 120
STEERING AXLE (Figure 90) Page 182
STEERING CONTROL (Figure 92)
LAST USED ON SIN C4D-5353 & C4T-1863 Page 185
STEERING CONTROL (Figure 93)
FIRST USED ON SIN C4D-5354 & C4T-1864 Page 187
STEERING CYLINDER (Figure 91) Page 184
STEERING (Figure 88)
LAST USED ON TRANSMISSION SIN T29M-3062 OC LO-SPD,
T14M-3288 OC Hl-SPD, T30M-3174 PS LO-SPD, T15M-11614
PS Hl-SPD Page 178
STEERING (Figure 89)
FIRST USED ON TRANSMISSION SIN T29M-3063 OC LO-SPD,
T14M-3289 OC Hl-SPD, T30M-3175 PS LO-SPD,
T15M-11615 PS Hl-SPD Page 180
STEERING PUMP (Fi9ure 97)
LAST USED ON SIN C40-3757 & C4T-1629 Page 192
STEERING PUMP {Rgure 98)
USED ON SIN C4D-3758 TO C4D-6335, C4T-1630 TO C4T -1947 Page 193
STEERING PUMP {Rgure 99)
FIRST USED ON SIN C4D-6336, C4T -1948 Page 194
T
THROTTLE LINKAGE {Figure 51)
TYPE GS Page100
THROTTLE LINKAGE {Figure 52) Page 102
TILT CYLINDER {Figure 109)
FIRST USED ON SIN C4D-5937 Page 211
TIMING GEAR {Rgure 24)
DIESEL Page 50
TIRE/WHEEL (Figure 163) Page 330
TRANSMISSION CONTROL VALVE {Figure 73)
POWERSHIFT: LAST USED ON XMSN SIN T15M-11423 Hl-SPD,
T30M-3127 LO-SPD Page 152
TRANSMISSION CONTROL VALVE (Figure 74)
POWERSHIFT: FIRST USED ON TRANSMISSION SIN
T15M-11424 Hl-SPD, T30M-3128 LO-SPD Page 154
TRANSMISSION GEARS (Figure 68)
OIL CLUTCH Page 142
TRANSMISSION GEARS (Figure 71)
POWERSHIFT Page 148
TRANSMISSION HOUSING (Rgure 67)
OIL CLUTCH Page 140
TRANSMISSION HOUSING (Figure 69)
POWERSHIFT: LAST USED ON SIN C4D-7973 Page 144
TRANSMISSION HOUSING (Fiaure 70)
POWERSHIFT: FIRST USEl> ON SIN C4D-7974 Page 146
w
WATER PUMP (Figure 27)
DIESEL: LAST USED ON ENGINE SIN U000678M Page 55
WATER PUMP (Figure 28)
DIESEL: FIRST USE0 ON ENGINE SIN U000679M Page 56
DESCRIPTION:
Hyster Spacesaver S60-70-80-100-120E (S3.00-3.50-4.00-5.00-5.50E) (C004) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL:
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the fundion and application of the part required. Tum to the illustrated index page immediatety behind the front cover. Choose the generał area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEX.T HIGHER ASSEMBLY IS KNOWN:
3. Determine the assemblythe required part is used on. Tum to the Master Index immediately following the lllustrated Index.
WHEN THE PART NUMBER IS KNOWN:
5. Use the numerical index at the bacie of the manuał to find the part number. Tum to the figure listed and locate the part as indicated by the reference number.
GENERAL:
The assembly breakdowns include part numbers, description, quantities required, keys and footnotes to help in selecting the correct parts.
6. Keys are used to show effective serial numbers for two or more similar assemblies, RH and LH assembly parts, etc. Selectthe appropriate key, “A”, “B”, “C” or “D” and the corresponding quantity column to find the required parts.
VIDEO PREVIEW OF THE MANUAL:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V