Hyster SPACESAVER S100XM S100XMBCS S120XM S120XMS S70XM S80XM S80XMBCS (S3.50XM S4.00XM S4.50XM S5.50XM)(E004) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster SPACESAVER S100XM S100XMBCS S120XM S120XMS S70XM S80XM S80XMBCS (S3.50XM S4.00XM S4.50XM S5.50XM)(E004) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 13-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
TABLE OF CONTENTS:
Hyster SPACESAVER S100XM S100XMBCS S120XM S120XMS S70XM S80XM S80XMBCS (S3.50XM S4.00XM S4.50XM S5.50XM)(E004) Parts Manual – PDF DOWNLOAD
1 FRAME
2 ENGINE(S)
3 FUEL SYSTEM
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 STEERING SYSTEM
7 BRAKE SYSTEM
8 HYDRAULIC SYSTEM
9 MAST-TWO STAGE LIMITED FREE-LIFT
10 MAST-TWO STAGE FULL FREE-LIFT
11 MAST-THREE STAGE FULL FREE-LIFT
12 OPTIONS
13 NUMERICAL INDEX
A
ACCELERATOR PEDAL
MONOTROL 3-46
WITH FORWARD AND REVERSE LEVER 3-50
ACCUMULATOR 12-44
AIR FILTER 2-30
ALTERNATOR
LPS 4-36
ALTERNATOR MOUNTING
DIESEL 4-42
B
BACK-UP ALARM 12-45
BRAKE ASSEMBLY
LONG WHEEL BASE 7-8
SHORT WHEEL BASE 7-6
BRAKE LINES 7-10
BRAKE LINKAGE
DUAL PEDALS 7-4
SINGLE PEDAL 7-2
C
CAMSHAFT AND OIL PAN
GAS AND LPG 2-20
CARBURETOR
LPG 3-10
CARRIAGE
THREE STAGE FULL FREE-LIFT 11-28
TWO STAGE FULL FREE-LIFT 10-18
TWO STAGE LIMITED FREE-LIFT 9-18
CLUTCH PACK 5-10
CONTROL VALVE AND ATTACHING PARTS
FIVE FUNCTION 8-16
FOUR FUNCTION 8-14
THREE FUNCTION 8-12
COOLING
DIESEL 2-2
GAS AND LPG 2-6
COUNTERWEIGHT 1-8
CRANKSHAFT AND PISTON
DIESEL 2-38
CYLINDER BLOCK
DIESEL 2-34
GAS AND LPG 2-16
CYLINDER HEAD
DIESEL 2-36
GAS AND LPG 2-24
D
DIFFERENTIAL 5-12
DISTRIBUTOR
GAS AND LPG 4-16
DRIVE AXLE 5-14
DRIVE TIRE AND WHEEL 12-33
E
ELECTRICAL CONTROL
GAS 4-22
LPG 4-26
ELECTRICAL SYSTEM
CHASSIS 4-10
DASH PANEL 4-2
DIESEL 4-38
ENGINE
GAS AND LPG 4-14
GAS AND LPG 4-18
LPS
AND EEC 4-32
ENGINE
COMMON PARTS
GAS AND LPG 2-14
ENGINE MOUNTS 2-12
EXHAUST
DIESEL 2-32
OVERHEAD 2-10
EXHAUST GROUP
GAS AND LPG 2-8
F
FILTER AND LOCK-OFF VALVE
LPG 3-8
FLOORPLATES AND COVERS 1-4
FLYWHEEL HOUSING 2-28
FORK
POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE
TWO STAGE FULL FREE-LIFT 10-24
POLISHED WITH FULL BOTTOM TAPER HOOK TYPE
THREE STAGE FULL FREE-LIFT 11-34
STANDARD TAPER HOOK TYPE (H100-120XM)
TWO STAGE FULL FREE-LIFT 10-23
STANDARD TAPER HOOK TYPE (S100-120XM)
THREE STAGE FULL FREE-LIFT 11-33
STANDARD TAPER HOOK TYPE (S70-80XM)
THREE STAGE FULL FREE-LIFT 11-32
TWO STAGE FULL FREE-LIFT 10-22
TWO STAGE LIMITED FREE-LIFT
POLISHED WITH FULL BOTTOM TAPER (HOOK TYPE) 9-24
STANDARD TAPER HOOK TYPE (S100-120XM) 9-23
STANDARD TAPER HOOK TYPE (S70-80XM) 9-22
FORKS
CLASS III
EUROPE ONLY , 1 1 -, 3 1 5 0 – 259-
CLASS IV
EUROPE ONLY , 1 1 -, 3 1 6 0 – 269-
FREE-LIFT
THREE STAGE FULL FREE-LIFT 11-12
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT 11-20
TWO STAGE FULL FREE-LIFT 10-12
FRONT HEAD LIGHTS 12-36
FUEL SYSTEM
DIESEL 3-34
GASOLINE 3-30
LPG 3-2
FULL SUSPENSION SEAT
EUROPEAN OPTION
SHEET 1 OF 2 1-20
SHEET 2 OF 2 1-22
SHEET 1 OF 2 1-16
SHEET 2 OF 2 1-18
G
GENERAL TRUCK 1-2
GOVERNOR
LPG 3-12
H
HEADER HOSE
THREE STAGE FULL FREE-LIFT 11-24
TWO STAGE FULL FREE-LIFT 10-14
TWO STAGE LIMITED FREE-LIFT 9-14
HIGH PRESSURE FUEL INJECTION
DIESEL 3-40
HOOD 1-6
HYDRAULIC CONTROL LINES 8-6
HYDRAULIC CONTROL VALVE 8-18
HYDRAULIC PUMP 8-4
HYDRAULIC SUPPLY AND RETURN 8-2
I
INNER MAST
THREE STAGE FULL FREE-LIFT 11-6
TWO STAGE LIMITED FREE-LIFT 9-4
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT 10-6
INSTRUMENT CLUSTER 4-4
INTEGRAL SIDE-SHIFT
THREE STAGE FULL FREE-LIFT
S70-80XM 12-22
TWO STAGE FULL FREE-LIFT
S70-80XM 12-12
TWO STAGE LIMITED FREE-LIFT
S100-120XM 12-4
S70-80XM 12-2
INTEGRAL SIDE-SHIFT CARRIAGE
1067 MM (42 IN ) CLASS III
THREE STAGE FULL FREE-LIFT 12-26
TWO STAGE FULL FREE-LIFT 12-16
TWO STAGE LIMITED FREE-LIFT 12-6
1219 MM (48 IN) CLASS III
THREE STAGE FULL FREE-LIFT 12-30
1219 MM (48 IN) CLASSIV
TWO STAGE LIMITED FREE-LIFT 12-10
1219 MM (48 IN ) CLASS III
THREE STAGE FULL FREE-LIFT 12-28
TWO STAGE LIMITED FREE-LIFT 12-8
1219 MM (48 IN ) CLASSIV
TWO STAGE FULL FREE-LIFT 12-20
1219 MM 48 IN CLASS III
TWO STAGE FULL FREE-LIFT 12-18
INTEGRAL SIDESHIFT
THREE STAGE FULL FREE-LIFT
S100-120XM 12-24
TWO STAGE FULL FREE-LIFT
S100-120XM 12-14
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT 11-4
L
LABELS 1-25
LIFT PUMP
DIESEL 3-42
LIGHTS BACK-UP AND BRAKE
WITHOUT HEAVY DUTY AIR INTAKE
OR OVERHEAD EXHAUST 4-52
LIGHTS REAR DRIVE, BACK-UP AND BRAKE
WITH HEAVY DUTY AIR INTAKE
OR OVERHEAD EXHAUST 4-50
LOAD BACKREST EXTENSION
THREE STAGE FULL FREE-LIFT 11-30
TWO STAGE FULL FREE-LIFT 10-20
TWO STAGE LIMITED FREE-LIFT 9-20
LOW PRESSURE FUEL INJECTION
DIESEL 3-38
LPG CONVERTER 3-6
LPG FUEL TANK BRACKET
BOX CAR SPECIAL FIXED 3-13
FIXED BOX CAR SPECIAL
EUROPE 3-14
LPG TANK BRACKET
EASY LIFT 3-20
80 BCS 3-16
EUROPE 3-24
EASY LIFT (S3 50/4 00XM BCS)
EUROPE 3-18
FIXED NON BOX CAR 3-27
EUROPE 3-28
M
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT 11-16
TWO STAGE LIMITED FREE-LIFT
S100-120XM 9-12
S70-80XM 9-10
MAIN LIFT
THREE STAGE FULL FREE-LIFT 11-8
TWO STAGE LIMITED FREE-LIFT 9-6
MAIN LIFT CYLINDER
TWO STAGE FULL FREE-LIFT 10-10
MANIFOLDS
DIESEL 2-54
MAST INSTALLATION 8-24
MASTER CYLINDER AND BRAKE BOOSTER 7-12
MONOTROL PEDAL 3-48
N
NON-SUSPENSION SEAT 1-12
EUROPEAN OPTION 1-14
O
OIL FILTER
DIESEL 2-52
OIL PAN AND PUMP
DIESEL 2-42
OIL PUMP
GAS AND LPG 2-26
OUTER MAST
THREE STAGE FULL FREE-LIFT 11-2
TWO STAGE LIMITED FREE-LIFT 9-2
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT 10-2
OVERHEAD GUARD 1-10
P
PARK BRAKE LEVER 7-14
Q
QUICK DISCONNECT 12-32
R
RADIATOR
GAS AND LPG 2-4
REAR DRIVE LIGHT
SINGLE 12-38
ROTARY EXHAUSTER
DIESEL 2-48
S
SHIFT LEVERS 6-4
STARTER
DIESEL 4-46
OPTIONAL 4-48
GAS AND LPG 4-30
STEER AXLE 6-6
STEER TIRE AND WHEEL 12-34
STEERING COLUMN 6-2
STEERING CYLINDER 6-10
STROBE LIGHT
HIGH MOUNT 12-40
LOW MOUNT 12-42
T
THROTTLE 3-44
THROTTLE BODY INJECTOR
GASOLINE 3-32
TILT CYLINDER 8-22
TIMING GEAR
DIESEL 2-46
TORQUE CONVERTER 5-2
TRANSMISSION 5-4
TRANSMISSION CONTROL VALVE
SHEET 1 OF 2 5-6
SHEET 2 OF 2 5-8
TRANSMISSION COOLING AND STEERING LINES 8-10
V
VALVE COVER AND INLET MANIFOLD
GAS AND LPG 2-18
VALVE COVER AND ROCKER ARM SHAFT
DIESEL 2-40
W
WATER PUMP
DIESEL 2-50
WATER SEPARATOR 3-36
WIRE HARNESS
CHASSIS 4-12
DASH 4-6
ENGINE
DIESEL 4-44
GAS 4-24
LPG 4-28
LPS 4-34
POWER DISTRIBUTION GROUP 4-8
IMAGES PREVIEW OF THE MANUAL:
VIDEO PREVIEW OF THE MANUAL:
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S.V