Hyster Forklift S2 0 3 5FT S40FT 70FT, S55FTS F187 H2 0 3 5FT H40 70FTL177 service manual
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Hyster Forklift S2 0 3 5FT S40FT 70FT, S55FTS F187 H2 0 3 5FT H40 70FTL177 service manual
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Pages : 2006
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Hyster Forklift S2 0 3 5FT S40FT 70FT, S55FTS F187 H2 0 3 5FT H40 70FTL177 service manual
- 1. Remove the capscrews that hold the axle shaft to the hub. Remove the axle shaft. 2. See the procedure How to Put Lift Truck on Blocks in the section Periodic Maintenance 8000 SRM 1150, or the Operating Manual. Start the engine and tilt the mast fully backward. Put blocks under the mast. Tilt the mast forward until the wheels just touch the floor. Stop the engine. Put blocks under the frame of the lift truck. 3. Bend the lock plate and remove the nut that holds the axle bearing. Remove the washer and the bearing cone. WARNING When the brake shoes are removed, do not create dust in the air. See the Clean procedure in this section. 4. Put grease on the floor so that the wheel assembly will slide easily from the axle tube. Pull the wheel assembly from the lift truck. If the wheel assembly cannot be removed easily, use a small screwdriver to push the adjuster actuator away fromthe adjuster wheel. Use a brake adjustment tool or a screwdriver to turn the adjuster wheel to loosen the brake shoes. Remove the hub and drum assembly. Do not damage the grease seal when removing the hub
- . 5. Make a note of the arrangement of the parts. See Figure 3 and Figure 4 for S2.0-3.5FT (S40-70FT, S55FTS) [F187] and H2.0-3.5FT (H40-70FT) [L177] lift trucks. See Figure 5 and Figure 6 for S30FT, S35FT, S40FTS (E010) and H1.6FT, H1.8FT, H2.0FTS (H30FT, H35FT, H40FTS) [F001] lift trucks. Remove the return springs with spring pliers. 6. Remove the retainers, springs, and anchor pins that hold the brake shoes to the back plate
- . 7. Disengage the link from the adjuster wheel actuator. Remove the link, washer, and pivot plate. Remove the anchor guide. 8. Move the brake shoes away from each other to disengage the brake shoes from the wheel cylinder. Disconnect the parking brake lever from the parking brake cable as the brake assembly is removed from the back plate. The parking brake lever has a hook that engages the parking brake cable. NOTE: The adjuster wheel for the left brake is not the same as the adjuster wheel for the right brake. The adjuster wheel for the left brake has left-hand threads. 9. Make a note of the arrangement of parts and disassemble the brake assembly.
- Remove the parking brake link and spring if they are still engaged with brake shoes. The parking brake link and spring will often fall from the brake assembly when the brake assembly is removed from the back plate. The adjuster wheel will also disengage from the brake shoes after the brake assembly is removed. 10. Remove the spring for the adjuster wheel actuator. Remove the adjuster wheel actuator from the brake shoe. 11. Use a screwdriver or small pry bar to move apart the ends of the retainer. Remove the spring washer and pivot pin to remove the parking brake lever from the brake shoe. 12. Disconnect the brake line from the wheel cylinder. Remove the capscrews that hold the wheel cylinder to the back plate and remove the wheel cylinde
Table of Contents:
Hyster Forklift S2 0 3 5FT S40FT 70FT, S55FTS F187 H2 0 3 5FT H40 70FTL177 service manual
General …………………………………………………………………………………………………………………………………………… 1
Dry Brake System ……………………………………………………………………………………………………………………….. 1
Wet Brake System……………………………………………………………………………………………………………………….. 1
Service Brakes Repair (Dry Brake)……………………………………………………………………………………………………. 2
Remove and Disassemble ……………………………………………………………………………………………………………… 2
Clean ………………………………………………………………………………………………………………………………………….. 7
Inspect ………………………………………………………………………………………………………………………………………… 8
Assemble and Install ……………………………………………………………………………………………………………………. 8
Adjust …………………………………………………………………………………………………………………………………………. 15
Parking Brake Repair………………………………………………………………………………………………………………………. 16
Remove and Disassemble ……………………………………………………………………………………………………………… 16
Assemble and Install ……………………………………………………………………………………………………………………. 16
Adjust …………………………………………………………………………………………………………………………………………. 19
Master Cylinder Repair ……………………………………………………………………………………………………………………. 19
Remove (Dry Brake) …………………………………………………………………………………………………………………….. 19
Disassemble (Dry Brake) ……………………………………………………………………………………………………………… 20
Clean and Inspect (Dry Brake) ……………………………………………………………………………………………………… 22
Assemble (Dry Brake) ………………………………………………………………………………………………………………….. 22
Bench Bleed Master Cylinder (Dry Brake) …………………………………………………………………………………….. 22
Install and Adjust (Dry Brake) ……………………………………………………………………………………………………… 22
Remove (Wet Brake) …………………………………………………………………………………………………………………….. 23
Disassemble (Wet Brake) ……………………………………………………………………………………………………………… 24
Clean and Inspect (Wet Brake) ……………………………………………………………………………………………………… 25
Assemble (Wet Brake) ………………………………………………………………………………………………………………….. 25
Install and Adjust (Wet Brake)……………………………………………………………………………………………………… 25
Service Brakes Adjustment (Dry Brake) ……………………………………………………………………………………………. 26
Brake System Air Removal ………………………………………………………………………………………………………………. 27
Using Pressure Bleed System……………………………………………………………………………………………………….. 27
Using Brake Pedal Pressure …………………………………………………………………………………………………………. 27
Brake Pedal Adjustment ………………………………………………………………………………………………………………….. 28
Free Pedal Adjustment …………………………………………………………………………………………………………………….. 29
Torque Specifications ……………………………………………………………………………………………………………………….. 30
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]