Hyster B80ZHD (A257) B60ZHD (A262) End Rider Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster B80ZHD (A257) B60ZHD (A262) End Rider Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 8-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 8-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster B80ZHD (A257) B60ZHD (A262) End Rider Parts Manual – PDF DOWNLOAD
FRAME/DRIVE UNIT............................................................................. 13 COVERS................................................................................... 16 DECAL AND PLATE LOCATION................................................................. 18 DRIVE UNIT ASSEMBLY A257................................................................. 20 DRIVE UNIT ASSEMBLY A262................................................................. 22 POWER STEER MOTOR AND GEARS OPTION A257.................................................. 24 POWER STEER MOTOR AND GEARS OPTION A262.................................................. 26 MASTER DRIVE UNIT A257 - MANUAL STEERING ................................................ 28 MASTER DRIVE UNIT A257 - POWER ASSIST STEERING .......................................... 32 MASTER DRIVE UNIT A262 - MANUAL STEERING ................................................ 36 MASTER DRIVE UNIT A262 - POWER ASSIST STEERING .......................................... 40 TRACTION MOTOR A257...................................................................... 44 TRACTION MOTOR A262...................................................................... 46 SHIELD................................................................................... 48 BATTERY RETENTION........................................................................ 50 BATTERY RETENTION GALVANIZED............................................................. 51 BATTERY DISCONNECT....................................................................... 52 ENTRY ROLLER............................................................................. 53 ELECTRICAL SYSTEM............................................................................ 55 ELECTRICAL SYSTEM........................................................................ 58 CONTROLLER AND ENCLOSURE................................................................. 60 EE CONTACTOR ASSEMBLY A257............................................................... 62 CONTROL MODULE TILLER INTERFACE.......................................................... 63 WIRE HARNESS THERMOSTAT.................................................................. 64 WIRE HARNESS MAIN........................................................................ 66 WIRE HARNESS MAIN - ALTERNATE PART ...................................................... 70 WIRE HARNESS HANDRAIL.................................................................... 73 WIRE HARNESS STANDARD SWIVEL TILLER...................................................... 74 WIRE HARNESS SIDE GLIDE.................................................................. 75 WIRE HARNESS TILLER HANDLE, COMPOSITE.................................................... 76 WIRE HARNESS TILLER HANDLE, METAL........................................................ 77 WIRE HARNESS SWIVEL TILLER - COAST CONTROL, FREEZER ..................................... 79 JUMPER HARNESS STROBE LIGHT.............................................................. 81 JUMPER HARNESS STROBE LIGHT - ALTERNATE PART ............................................ 82 STEER HANDLE/BRAKE SYSTEM.................................................................... 83 TILLER WELDMENT ARM ASSEMBLY MANUAL OR POWER ASSIST STEERING - WITH COMPOSITE HEAD ...... 86 TILLER HANDLE ARM ASSEMBLY COMPOSITE - POWER ASSIST STEERING ............................ 88 TILLER HEAD ASSEMBLY COMPOSITE........................................................... 90 TILLER WELDMENT ARM ASSEMBLY MANUAL OR POWER ASSIST STEERING - METAL HANDLE AND HEAD .... 93 TILLER HEAD ASSEMBLY RUGGEDIZED METAL.................................................... 96 TILLER HEAD ASSEMBLY.....................................................................100 TILLER SWIVEL ASSEMBLY MANUAL STEERING...................................................102 TILLER SWIVEL ASSEMBLY POWER ASSIST STEERING.............................................104 AUXILIARY CONTROL BOX....................................................................108 BRAKE ASSEMBLY A262......................................................................110 BRAKE ASSEMBLY A257......................................................................111 LIFT LINKAGE AND FORKS.......................................................................113 LIFT LINKAGE.............................................................................116 CASTER ASSEMBLY SPRING LOADED............................................................120 CASTER ASSEMBLY HEAVY DUTY...............................................................122 SINGLE LOAD WHEEL TWO BEARING............................................................124 SINGLE LOAD WHEEL FOUR BEARING...........................................................125 SINGLE LOAD WHEEL TWO BEARING SEALED.....................................................126 SINGLE LOAD WHEEL FOUR BEARING SEALED....................................................127 DUAL LOAD WHEEL STANDARD.................................................................128 DUAL LOAD WHEEL SEALED BEARINGS..........................................................129 HYDRAULIC SYSTEM.............................................................................131 HYDRAULIC ASSEMBLY.......................................................................134 HYDRAULIC POWER UNIT.....................................................................136 HYDRAULIC POWER UNIT ALTERNATE PART......................................................138 LIFT CYLINDER ASSEMBLY...................................................................140 OPTIONS......................................................................................141 RF TERMINAL..............................................................................144 STROBE LIGHT POLE MOUNTED................................................................146 STROBE LIGHT POLE MOUNTED - ALTERNATE CONFIGURATION .....................................148 BACK-UP ALARM............................................................................150 CONVENIENCE TRAY.........................................................................152 COAST CONTROL MANUAL STEERING............................................................154 COAST CONTROL POWER ASSIST STEERING......................................................156 ADVANCED COAST CONTROL...................................................................158 ADVANCED COAST CONTROL VALVE ASSEMBLY....................................................160 BATTERY ROLLER ASSEMBLY..................................................................162 LOAD BACKREST............................................................................164 LOAD BACKREST BOLT-ON....................................................................166 FORK WELDMENTS AND PULL ROD OPTIONS A257.................................................168 FORK WELDMENTS AND PULL ROD OPTIONS A262.................................................172 ENTRY ROLLER.............................................................................176 FORK TIP SKID............................................................................178 FIELD CONVERSION KITS........................................................................179 HYDRAULIC FLOW RESTRICTOR KITS...........................................................182 PALLET ENTRY AND EXIT KITS...............................................................182 TELEMETRY KITS...........................................................................182 NUMERICAL INDEX..............................................................................183
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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