Hyster B470 (N25-50XM) Service Manual – PDF DOWNLOAD
FILE DETAILS:
Hyster B470 (N25-50XM) Service Manual – PDF DOWNLOAD
Language : English
Pages : 1459
Downloadable : Yes
File Type : PDF
Size: 115 MB
TABLE OF CONTENTS:
Hyster B470 (N25-50XM) Service Manual – PDF DOWNLOAD
2000607................................................................. 1 INTRODUCTION........................................................ 1 GENERAL......................................................... 1 DESCRIPTION..................................................... 2 LIFT PUMP....................................................... 6 Description................................................. 6 Removal..................................................... 6 Installation................................................ 7 Disassembly................................................. 7 Assembly.................................................... 7 STEERING PUMP................................................... 8 General..................................................... 8 ELECTRO-HYDRAULIC CONTROL VALVE................................. 8 Description................................................. 8 Manual Lowering............................................. 8 Removal..................................................... 9 Installation................................................ 9 Disassembly................................................. 10 Assembly.................................................... 10 HYDRAULIC TANK.................................................. 12 Description................................................. 12 Removal and Disassembly..................................... 12 Assembly and Installation .................................. 12 MULTI-FUNCTION HANDLE........................................... 13 Removal..................................................... 13 Installation................................................ 14 CONTROL LEVERS.................................................. 15 Removal..................................................... 15 Installation................................................ 16 TROUBLESHOOTING..................................................... 16 2200719................................................................. 17 INTRODUCTION........................................................ 17 GENERAL......................................................... 17 COMPONENT REPAIR AND TESTING........................................ 18 GENERAL......................................................... 18 CONTACTOR PANEL ASSEMBLY........................................ 18 Description/Features ....................................... 18 Removal..................................................... 18 Installation................................................ 19 CONTACTORS...................................................... 19 Description/Features........................................ 19 Testing..................................................... 20 Removal..................................................... 20 Installation................................................ 21 "EE" CONTACTORS................................................. 21 FUSES........................................................... 22 RELAYS.......................................................... 22 Description/Features........................................ 22 Coil testing................................................ 23 Contact testing............................................. 24 Removal and Installation.................................... 24 HEIGHT LIMIT SWITCH............................................. 24 Removal..................................................... 24 Installation................................................ 25 KEY SWITCH...................................................... 25 Removal..................................................... 25 Installation................................................ 25 BATTERY DISCONNECT SWITCH....................................... 25 Removal..................................................... 25 Installation................................................ 26 PROPORTIONAL ELECTRO-HYDRAULIC VALVE............................ 26 Description/Features........................................ 26 Testing/Removal/Installation................................ 26 Manual Lowering............................................. 26 SELECTOR VALVES................................................. 27 Description/Features........................................ 27 Testing/Removal/Installation................................ 27 MULTI-FUNCTION CONTROL HANDLE................................... 28 Description/Features ....................................... 28 MFCH TRACTION CONTROL........................................... 28 Disassembly................................................. 28 Assembly.................................................... 29 TRACTION, LIFT/LOWER AND TILT LEVER POTENTIOMETER............... 31 Testing..................................................... 31 Installation................................................ 31 Adjustment.................................................. 31 OMNITROL LEVER CONTROL.......................................... 32 Testing..................................................... 32 Removal..................................................... 32 Installation................................................ 34 SINGLE SPEED LIFT/LOWER CONTROL (SEPERATE LEVER CONTROL).... 36 Testing..................................................... 36 Removal..................................................... 36 Installation................................................ 36 SEPARATE LEVER CONTROL.......................................... 37 Removal..................................................... 37 Disassembly................................................. 39 Assembly.................................................... 39 Installation................................................ 39 MAIN INTERFACE BOARD................................................ 41 DESCRIPTION/FEATURES............................................ 41 OPERATION....................................................... 41 DISPLAY......................................................... 41 PRIORITIES...................................................... 41 REMOVAL......................................................... 42 INSTALLATION.................................................... 43 CHECKING THE MODEL CODE AND PROGRAM STATUS...................... 43 GENERAL......................................................... 44 CUSTOM PROGRAMMING.............................................. 44 MAIN INTERFACE BOARD ADJUSTMENTS.................................... 45 GENERAL......................................................... 45 MIB SET-UP SEQUENCE............................................. 45 MIB SET-UP PROCEDURE............................................ 46 Increasing/Decreasing The Function Number................... 46 Increasing/Decreasing The Function Value.................... 46 STEP 1 ENTERING THE SET-UP MODE................................. 46 STEP 2 ENTERING THE MODEL CODE.................................. 46 STEP 3 SETTING THE MODEL CODE................................... 47 STEP 4 HYDRAULIC CONTROL SET-UP................................. 47 Step 4A OMNITROL Lever Set-Up............................... 47 Lift/Lower.................................................. 47 Sideshift................................................... 48 Setting Reach Function...................................... 48 Setting Tilt Function....................................... 48 Evaluating the OMNITROL Lever Set-Up........................ 49 Step 4B Lift/Lower Lever Potentiometer Set-Up............... 49 Step 4C Tilt Lever Potentiometer Set-Up..................... 49 STEP 5 TRACTION POTENTIOMETER SET-UP............................ 50 STEP 6 EXITING THE SET-UP MODE.................................. 51 Exit and Save New Values.................................... 51 MIB STATUS, WARNING AND FAULT CODE TROUBLESHOOTING.................. 57 MIB FUNCTION DESCRIPTIONS........................................... 57 8000690................................................................. 215 diagrams................................................................ 230 .................................................................... 230 .................................................................... 231 .................................................................... 232 .................................................................... 233 .................................................................... 234 .................................................................... 235 .................................................................... 236 .................................................................... 237 .................................................................... 238 .................................................................... 239 .................................................................... 240 .................................................................... 241 .................................................................... 242 .................................................................... 243 .................................................................... 244 .................................................................... 245 elec sys................................................................ 246 .................................................................... 246 .................................................................... 247 .................................................................... 248 .................................................................... 249 .................................................................... 250 .................................................................... 251 .................................................................... 252 .................................................................... 253 .................................................................... 254 .................................................................... 255 .................................................................... 256 .................................................................... 257 .................................................................... 258 .................................................................... 259 .................................................................... 260 .................................................................... 261 .................................................................... 262 .................................................................... 263 .................................................................... 264 .................................................................... 265 .................................................................... 266 .................................................................... 267 .................................................................... 268 .................................................................... 269 .................................................................... 270 .................................................................... 271 .................................................................... 272 .................................................................... 273 .................................................................... 274 .................................................................... 275 .................................................................... 276 .................................................................... 277 .................................................................... 278 .................................................................... 279 .................................................................... 280 .................................................................... 281 .................................................................... 282 .................................................................... 283 .................................................................... 284 .................................................................... 285 .................................................................... 286 .................................................................... 287 .................................................................... 288 .................................................................... 289 .................................................................... 290 .................................................................... 291 .................................................................... 292 .................................................................... 293 .................................................................... 294 .................................................................... 295 .................................................................... 296 .................................................................... 297 .................................................................... 298 .................................................................... 299 .................................................................... 300 .................................................................... 301 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.................................................................... 315 .................................................................... 316 .................................................................... 317 .................................................................... 318 .................................................................... 319 .................................................................... 320 .................................................................... 321 .................................................................... 322 .................................................................... 323 .................................................................... 324 .................................................................... 325 .................................................................... 326 .................................................................... 327 .................................................................... 328 .................................................................... 329 .................................................................... 330 .................................................................... 331 .................................................................... 332 .................................................................... 333 .................................................................... 334 .................................................................... 335 .................................................................... 336 .................................................................... 337 .................................................................... 338 .................................................................... 339 .................................................................... 340 .................................................................... 341 .................................................................... 342 .................................................................... 343 .................................................................... 344 .................................................................... 345 .................................................................... 346 .................................................................... 347 .................................................................... 348 .................................................................... 349 .................................................................... 350 .................................................................... 351 .................................................................... 352 .................................................................... 353 .................................................................... 354 .................................................................... 355 .................................................................... 356 .................................................................... 357 Electrical Schematics 1649747........................................... 358 EPS AC Wire Guidance 1641566........................................... 379 Hydraulic Electrical Diagrams 1607935................................... 413 motor controller........................................................ 443 .................................................................... 443 .................................................................... 444 .................................................................... 445 .................................................................... 446 .................................................................... 447 .................................................................... 448 .................................................................... 449 .................................................................... 450 .................................................................... 451 .................................................................... 452 .................................................................... 453 .................................................................... 454 .................................................................... 455 .................................................................... 456 .................................................................... 457 .................................................................... 458 .................................................................... 459 .................................................................... 460 .................................................................... 461 .................................................................... 462 .................................................................... 463 .................................................................... 464 .................................................................... 465 .................................................................... 466 .................................................................... 467 .................................................................... 468 .................................................................... 469 .................................................................... 470 Motors 1641577.......................................................... 471 Traction motor...................................................... 473 Pump motor.......................................................... 480 Steering motor...................................................... 487 Parts Manual 1596190.................................................... 497 Technical Information 1600734........................................... 717 INTRODUCTION........................................................ 729 INSTALLATION AND SETTINGS........................................... 741 DIAGNOSTIC AND MEASURES............................................. 785 ELECTRIC SYSTEM..................................................... 867 HYDRAULIC SYSTEM....................................................1094 FRAME MECHANICS.....................................................1219 MAST MECHANICS......................................................1239 CAB MECHANICS.......................................................1320 ATTACHMENT MECHANICS................................................1366 REDUCTION GEAR......................................................1422 BRAKING SYSTEM......................................................1434 END OF AISLE SLOW-DOWN AND STOP.....................................1442 ROUTINE MAINTENANCE.................................................1454
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