Hitachi ZX360W-3 Wheeled Material Handler Technical Service Repair Manual (KMCSB-E-00)
File Details:
Hitachi ZX360W-3 Wheeled Material Handler Technical Service Repair Manual (KMCSB-E-00)
- Manual Language:English
- Pages: 322
- Size: 8.58 MB
- Format:PDF
- Downloadable:Yes
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Description:
Hitachi ZX360W-3 Wheeled Material Handler Technical Service Repair Manual (KMCSB-E-00)
To The Reader
This manual is written for an experienced technician to provide technical information needed to maintain and repair this machine. The machine specification and description according to destination may be explained on this manual.
Be sure to thoroughly read this manual for correct product information and service procedures.
If you have any questions or comments, at if you found any errors regarding the contents of this manual, please contact using “Service Manual Revision Request Form” at the end of this manual.
Additional References
Please refer to the other materials (operator’s manual, parts catalog, engine technical material and Hitachi training material etc.) in addition to this manual.
Table Of Contents:
Hitachi ZX360W-3 Wheeled Material Handler Technical Service Repair Manual (KMCSB-E-00)
KMCSB-E-00............................................ 1 INTRODUCTION.......................................... 3 SYMBOL AND ABBREVIATION............................... 5 SAFETY................................................ 7 SECTION AND GROUP CONTENTS............................ 37 SECTION 1 GENERAL..................................... 39 Group 1 Specifications............................ 41 Specifications................................ 41 Working Ranges................................ 43 Group 2 Component Layout.......................... 45 Outline....................................... 45 Main Component................................ 46 Electrical System (Overview).................. 50 Electrical System (Link Cab).................. 52 Electrical System (Controllers and Relays).... 53 Group 3 Component Specifications.................. 55 Outline....................................... 55 Hydraulic Component........................... 56 Electrical Component.......................... 57 Front Attachment.............................. 57 SECTION 2 SYSTEM...................................... 61 Group 1 Controller................................ 63 Outline....................................... 63 Group 2 Control System............................ 65 Outline....................................... 65 Group 3 ECM System................................ 73 Outline....................................... 73 Group 4 Hydraulic System.......................... 75 Outline....................................... 75 Pilot Circuit................................. 76 Main Circuit.................................. 88 Group 5 Electrical System......................... 95 Outline....................................... 95 SECTION 3 COMPONENT OPERATION......................... 99 Group 1 Pump Device...............................101 Outline.......................................101 Group 2 Swing Device..............................103 Outline.......................................103 Group 3 Control Valve.............................105 Outline.......................................105 Pilot Circuit.................................106 SECTION 4 OPERATIONAL PERFORMANCE TEST................111 Group 1 Introduction..............................113 Operational Performance Tests.................113 Preparation for Performance Tests.............114 Group 2 Performance Standard......................115 Outline.......................................115 Performance Standard..........................116 Sensor Activating Range.......................120 Group 3 Engine Performance Test...................121 Outline.......................................121 Engine Speed..................................122 Group 4 Machine Performance Test..................125 Propeller Shaft Speed.........................125 Brake Control Function........................127 Parking Brake Control Function................128 Swing Speed...................................129 Swing Bearing Play............................130 Hydraulic Cylinder Cycle Time.................132 Hydraulic Cylinder Drift Check................134 Control Lever Operating Force.................135 Control Lever Stroke..........................136 Group 5 Hydraulic Components Performance Test.....137 Outline.......................................137 Primary Pilot Pressure........................138 Secondary Pilot Pressure......................140 Solenoid Valve Set Pressure...................142 Relief Pressure...............................144 Swing Motor Drainage..........................148 Brake Pressure (Front and Rear)...............150 Brake Accumulated Pressure....................152 Brake Warning Set Pressure (Decrease).........154 Brake Warning Set Pressure (Increase).........156 SERVICE MANUAL REVISION REQUEST FORM..................161 The Attached Diagram List.............................162
Please Note:
⦁ This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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