Hitachi AH300 Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD
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Hitachi AH300 Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD
P/N: EM872202B
Language: English
Division: Hitachi
Product Lines: Articulated Dump Trucks
Publication Type: Operator’s Manuals
Associated Models: AH300
Series: AH SERIES
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Hitachi AH300 Articulated Dump Truck Operator’s Manual – PDF DOWNLOAD
COVER 0
INTROUCTION 2
TABLE OF CONTENTS 3
SAFETY 5
RECOGNIZE SAFETY INFORMATION 5
UNDERSTAND SIGNAL WORDS 5
FOLLOW SAFETY INSTRUCTIONS 6
PREPARE FOR EMERGENCIES 6
WEAR PROTECTIVE CLOTHING 7
PRETECT AGAINST NOISE 7
INSPECT MACHINE 7
USE HANDHOLDS AND STEPS 8
ADJUST THE OPERATOR’S SEAT 8
FASTEN YOUR SEAT BELT 9
MOVE AND OPERATE MACHINE SAFELY 9
OPERATE ONLY FROM OPERATOR’S SEAT 10
JUMP STARTING 10
KEEP RIDERS OFF MACHINE 10
PROVIDE SIGNALS FOR INVOLVING MULTIPLE NUMBERS OF MACHINES 11
DRIVE MACHINE SAFELY 11
AVOID INJURY FROM ROLLAWAY ACCIDENTS 12
AVOID ACCIDENTS FROM BACKING UP 13
AVOID POWER LINES 14
UNAUTHORISED MODIFICATIONS OF ROPS AND FOPS 14
PROTECT AGAINST FLYING DEBERIS 15
PARK MACHINE SAFELY 15
HANDLE FLUIDS SAFELY AVOID FIRES 16
TRANSPORT SAFELY 17
PRACTICE SAFE MAINTENANCE 18
WARN OTHERS OF SERVICE WORK 19
SUPPORT MACHINE PROPERLY 19
STAY CLEAR OF MOVING PARTS 19
PREVENT PARTS FROM FLYING 20
STORE ATTACHMENTS SAFELY 20
SUPPORT MAINTENANCE PROPERLY 20
PREVENT BURNS 21
REPLACE RUBBER HOSES PERIODUCALLY 21
AVOID HIGH-PRESSURE FLUIDS 22
PREVENT FIRES 23
EVACUATING IN CASE OF FIRE 24
BEWARE OF EXHAUST FUMES 24
AVOID HEATING NEAR PRESSURIZED FLUID LINES 25
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS 25
REMOVE PAINT BRFORE WELDING OR HEATING 25
PREVENT BATTERY EXPLOSIONS 26
SERVICE AIR CONDITIONING SYSTEM SAFELY 26
HANDLE CHEMICAL PRODUCTS SAFELY 27
DISPOSE OF WASTE PROPERLY 27
TYPE PRESSURES 28
NOISE EMISSION LEVELS 28
SAFETY SIGNS 29
ABBREVIATION LIST 39
CHAPTER 1 SPECIFICATIONS 41
MACHINE SPECIFICATIONS 41
ENGINE 41
TRANSMISSION 41
AXLES 41
BRAKES 41
WHEELS 41
SUSPENSION SYSTEM 41
HYDRAULIC SYSTEM 41
STEERING SYSTEM 41
PNEUMATIC SYSTEM 41
ELECTRICAL SYSTEM 42
FRAME AND BODY 42
SERVICE CAPACITIES 42
MACHINE DIMENSIONS 43
RECOMMENDED LUBRICANTS AND COOLANT ADDITIVES 44
RECOMMENDED TORQUE SETTINGS 45
IMPERIAL SIZES-BS GRADES 46
SERIAL NUMBER PLATES 47
CHAPTER 2 OPERATOR CONTROL AND INSTRUMENTS 49
INTRODUCTION 49
CONTROL AND INSTRUMENTS 53
GAUSE 53
HOUR METER (SMR METER) 53
SPEEDOMETER 53
TACHOMETER 53
WARMING INDICATORS 53
MAIN WARMING INDICATOR 53
ENGINE OVERSPEED WARMING INDICATOR 54
BRAKE SYSTEM LOW PRESSURE WARMING INDICATOR 54
EMERGENCY STEERING WARMING INDICATOR 55
LOW ENGINE COOLANT LEVEL WARMING INDICATOR 55
HIGH HYDRAULIC FLUID TEMPERATURE WARMING INDICATOR 55
ALTERNATOR (CHARGE) WARMING INDICATOR 56
DO NOT SHIFT WARMING INDICATOR 56
LOW PNEUMATIC PRESURE WARMING INDICATOR 57
COLD START WARMING INDICATOR 57
EXHAUST BRAKE/RETARDER WARMING INDICATOR 57
ROTATING BEACON WARMING INDICATOR 58
PARK EMERGENCY BRAKE WARMING INDICATOR 58
BIN RAISED WARMING INDICATOR 58
INFORMATION INDICATORS 58
INTER-AXLE DIFFERENTIAL LOCK INDICATOR 58
DIRECTION INDICATORS 59
HIGH BEAM INDICATOR 59
MASTER DISPLAY UNIT 59
DEFAULT DISPLAY 60
ENGINE COOLANT TEMPERATURE BUTTON 60
TRANSMISSION FLUID TEMPERATURE BUTTON 61
FUEL BUTTON 61
SYSTEM PRESSURE BUTTON 62
ENGINE OIL PRESSURE BUTTON 62
SYSTEM VOLTAGE BUTTON 63
TRIP BUTTON 63
TRANSMISSION DISPLAY SCREEN 63
SWITCHES 63
INTERIOR LIGHT SWITCH 63
LIGHTS SWITCH 64
WINDSCREEN WIPER/WASHER SWITCH 64
ROTATING BEACON SWITCH (OPTIONAL EQUIPMENT) 64
INTER-AXLE DIFFERENTIAL LOCK SWITCH 64
HAZZARD INDICATORS SWITCH 65
BATTERY DISCONNECT SWITCH 65
BATTERY CIRCUIT BREAKER BOX 65
IGNITION SWITCH 66
START BUTTON 66
STEERING COLUMN SWITCH 67
RETARDER SWITCH/PEDAL 67
KICK-DOWN SWITCH 67
CONTROLS 67
STEERING WHEEL 67
ADJUST THE STEERING WHEEL 68
ACCELERATOR AND BRAKE PEDALS 68
GEAR SHIFT CONTROL 68
PARK/EMERGENCY BRAKE CONTROL VALVE 69
TIP CONTROL LEVER 69
OPERATOR’S SEAT 70
BACK REST ANGLE ADJUSTMENT 70
SQUAB HEIGHT ADJUSTMENT 70
WEIGHT ADJUSTMENT 71
BACKWARDS AND FORWARDS ADJUSTMENT 71
ARM RESTS (OPTIONAL EQUIPMENT) 71
SEAT BELT 71
DOCUMENT POCKET 72
CLIMATE CONTROL 72
LIGHTS 73
MISCELLANEOUS EQUIPMENT 74
DOCUMENT HOLDER 75
DRINLS HOLDER 75
WINDSCREEMN WIPER AND WASHER NOZZLE 76
TRAINER SEAT 76
HORN 76
REVERSE WARNING BUZZER 76
CHAPTER 3 PROCEDURES BEFORE STARTING 77
SAFETY INSTRUCTIONS 77
RUNNING -IN INSTRUCTIONS 77
PROCEDURES BEFORE STARTING 77
SAFETY RULES 77
OPERATOR DUTIES 77
DAILY WALK ROUND CHECK 77
CHAPTER 4 OPERATING INSTRUCTIONS 79
SAFETY RULES 79
STARTING THE ENGINE 79
BEFORE STARTING THE ENGINE 79
STARTING THE ENGINE IN WARM WEATHER 79
STARTING THE ENGINE IN COLD WEATHER 80
DRIVING 81
GEAR SHIFTING 81
ERROR WARNING 81
BRAKING 85
RETARDER 85
SERVICE BRAKES AND PARL/EMERGENCY BRAKE 85
LOADING THE MACHINE 86
RAISING THE BIN 86
LOWING THE BIN 86
STEERING 86
OVERNIGHT PARKING 87
OPERATING INDOORS 87
CHAPTER 5 OPERATING TECHNIQUES 89
SAFETY RULES 89
HYDRAULIC RETARDER 89
TRANSPORT OPERATION 89
UPHILL OPERATION 89
GEAR HUNTING 89
DOWNHILL OPERATION 90
OFF-ROAD OPERATION 90
LOADING 90
UNLOADING 91
STUCK MACHINE 91
ROCKING OUT 91
CHAPTER 6 RECOVERY AND TRANSPORTATION 93
TOWING 93
MACHINE LIFTING POINTS 95
MACHINE TIE-DOWN POINTS 97
CHAPTER 7 PRE-SERVICE INSTRUCTIONS 99
SERVICE POSITION 99
INSTALL THE PIN PROP 100
INSTALL THE ARTICULATION SAFETY BAR 100
LOWER AND RAISE THE BELLY PLATE 101
RULES WHEN SERVICING 101
GENERAL 101
CONTAMINATED OILS AND FLUIDS 102
MEASURES TO PREVENT FIRES 102
REFRIGERANT R134a 103
WORKING WITH POLYMER MATERIAL 103
CHAPTER 8 MAINTENANCE SCHEDULES 105
MAINTENANCE SCHEDULE IN RUNNING HOURS 105
ENGINE 105
HYDRAULICS 106
AXLES AND CHASSIS 106
CAB, PNEUMATICS AND ELECTRICAL 106
LUBRICATION 106
GENERAL WALK ROUND 106
CHAPTER 9 DAILY OR 10 HOURLY SERVICE CHECKS 109
INTRODUCTION 109
SERVICE INSTRUCTIONS 109
ENGINE 109
TRANSMISSION 110
CAB AND ELECTRICAL 111
LUBRICATION 112
CHAPTER 10 FIRST 100 HOURS SERVICE 115
INTRODUCTION 115
SERVICE INSTRUCTIONS 115
ENGINE 115
TRANSMISSION 117
HYDRAULICS 119
AXLES, DIFFERENTIALS AND FINAL DRIVES 119
CHAPTER 11 250 HOURS SERVICE 121
INTRODUCTION 121
SERVICE INSTRUCTIONS 121
ENGINE 121
AXLES AND CHASSIS 122
ELECTRICAL 123
CHAPTER 12 500 HOURS SERVICE 125
INTRODUCTION 125
SERVICE INSTRUCTIONS 125
ENGINE 125
AXLES AND CHASSIS 125
CHAPTER 13 1000 HOURS SERVICE 127
INTRODUCTION 127
SERVICE INSTRUCTION 127
ENGINE 127
TRANSMISSION 128
HYDRAULICS 128
PNEUMATICS 129
LUBRICATION 129
CHAPTER 14 2000 HOURS SERVICE 131
INTRODUCTION 131
SERVICE INSTRUCTIONS 131
ENGINE 131
HYDRAULICS 132
AXLES AND CHASSIS 132
LUBRICATION 133
CHAPTER 15 3000 HOURS SERVICE 135
INTRODUCTION 135
SERVICE INSTRUCTIONS 135
ENGINE 135
HYDRAULIC 135
CHAPTER 16 AS REQUIRED SERVICE 137
INTRODUCTION 137
SERVICE INSTRUCTIONS 137
ENGINE 137
HYDRAULICS 142
AXLES AND CHASSIS 144
CHAPTER 17 TROUBLE SHOOTING 145
INTRODUCTION 145
ENGINE 145
TRANSMISSION 148
AXLES 148
WHEELS 149
TYRES 149
BRAKES 150
HYDRAULICS 151
ELECTRICS 151
REAR FRAME AND CAB TROUBLE SHOOTING 153
TRANSMISSION CONTROL UNIT ERROR CODES 154
TABLE OF ERROR CODES 155
MEASUREMENT OF RESISTANCE AT ACTUATOR/SENSORS AND CABLE 178
ALPHABETICAL INDEX 179
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