Genie Z-51/30J Service & Repair Manual 1268553 – PDF DOWNLOAD
Language : English
Pages : 144
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-51/30J Service & Repair Manual 1268553 – PDF DOWNLOAD
Front Cover....................................................................... 1 Important Information............................................................. 2 Find a Manual for this Model...................................................... 2 Revision History.................................................................. 3 Serial Number Legend.............................................................. 4 General Safety Rules.............................................................. 5 Personal Safety................................................................... 6 Work Place Safety................................................................. 6 Specification..................................................................... 11 Machine Specification......................................................... 11 Performance Specifications.................................................... 11 Hydraulic Specifications...................................................... 12 Hydraulic Component Specifications........................................... 14 Deutz D2011 L03i Engine....................................................... 16 Deutz TD 2.2 L3 Engine........................................................ 17 Machine Torque Specifications................................................. 18 Hydraulic Hose and Fitting Torque Specifications............................. 19 Torque Procedure.............................................................. 20 Repair Procedures................................................................. 23 Introduction.................................................................. 23 Platform Controls............................................................. 25 1-1 ALC-500 Circuit Board................................................ 25 1-2 Joysticks............................................................ 26 2-1 Platform Leveling Slave Cylinder..................................... 31 2-2 Platform Rotator..................................................... 32 2-3 Platform Overload System............................................. 33 Jib Boom Components........................................................... 36 3-1 Jib Boom............................................................. 36 3-2 Jib Boom Lift Cylinder............................................... 37 Primary Boom Components....................................................... 39 4-1 Cable Track.......................................................... 39 4-2 Primary Boom......................................................... 42 4-3 Primary Boom Lift Cylinder........................................... 44 4-4 Primary Boom Extension Cylinder..................................... 45 4-5 Platform Leveling Master Cylinder................................... 46 Secondary Boom Components..................................................... 48 5-1 Secondary Boom....................................................... 49 5-2 Secondary Boom Lift Cylinder......................................... 53 Engines....................................................................... 55 6-1 RPM Adjustment....................................................... 55 6-2 Flex Plate............................................................ 55 6-3 Engine Fault Codes - Deutz TD 2.2 L3 Models......................... 57 6-4 Diesel Particle Filter Regeneration - Deutz TD 2.2 L3 Engine....... 57 Hydraulic Pumps............................................................... 58 7-1 Lift/Steer Pump...................................................... 58 7-2 Drive Pump........................................................... 59 Manifolds..................................................................... 61 8-1 Function Manifold Components......................................... 61 8-2 Valve Adjustments - Function Manifold............................... 65 8-3 Jib Boom / Platform Rotate Manifold Components....................... 66 8-4 Turntable Rotation Manifold Components............................... 67 8-5 Directional Valve Manifold Components................................ 68 8-6 Traction Manifold Components......................................... 70 8-7 Valve Adjustments,Traction Manifold................................. 72 8-8 Valve Coils.......................................................... 73 Turntable Rotation Components................................................. 75 9-1 Turntable Rotation Assembly.......................................... 75 Axle Components............................................................... 77 10-1 Oscillating Axle Cylinders.......................................... 77 Fault Codes................................................................... 78 Control System Fault Codes................................................ 79 Fault Codes Display....................................................... 84 Deutz TD 2.2 L3 Engine Fault Codes........................................ 87 Schematics.................................................................... 97 Introduction.............................................................. 97 Electrical Symbols Legends................................................ 98 Hydraulic Symbols Legends................................................. 99 Electrical Component and Wire Color Legends...............................100 Ground Control Box Terminal Strip Wiring Diagram, Options.................103 Platform Control Box Wiring Diagram, Options..............................105 Wiring Diagram - Battery, Hydraulic Oil and Engine Oil Heater Options....107 Electrical Schematic......................................................109 Electrical Schematic, Options.........................................109 Electrical Schematic (AS).............................................111 Ground Control Box Terminal Strip Wiring Diagram (AS).................115 Ground Control Box Switch Panel Wiring Diagram (AS)...................117 Platform Control Box Wiring Diagram (AS)..............................119 Platform Control Box Switch Panel Wiring Diagram (AS).................121 Electrical Schematic (CE).............................................123 Ground Control Box Terminal Strip Wiring Diagram (CE).................127 Ground Control Box Switch Panel Wiring Diagram (CE)...................129 Platform Control Box Wiring Diagram (CE)..............................131 Platform Control Box Switch Panel Wiring Diagram (CE).................133 Electrical Schematic, Deutz TD 2.2 L3 Models (CE).....................135 Hydraulic Schematic.......................................................142 Back cover........................................................................144
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