Genie Z-45/25 Z-45/25J DC Power 维修手册 107939CS – PDF DOWNLOAD
Language : Chinese
Pages : 173
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Z-45/25 Z-45/25J DC Power 维修手册 107939CS – PDF DOWNLOAD
Front Cover............................................................................................................................ 1 Introduction........................................................................................................................... 2 Serial Number Legend................................................................................................................... 3 Safety Rules........................................................................................................................... 5 Table of Contents...................................................................................................................... 7 Specifications......................................................................................................................... 13 Machine Specifications............................................................................................................. 13 Performance Specifications......................................................................................................... 14 Hydraulic Specifications........................................................................................................... 15 Manifold Component Specifications.................................................................................................. 16 Machine Torque Specifications...................................................................................................... 16 Hydraulic Hose and Fitting Torque Specifications................................................................................... 17 SAE and Metric Fastener Torque Charts.............................................................................................. 18 Scheduled Maintenance Procedures....................................................................................................... 19 Pre-Delivery Preparation........................................................................................................... 21 Maintenance Inspection Report...................................................................................................... 23 Checklist A Procedures............................................................................................................. 25 A-1 Inspect the Manuals and Decals............................................................................................. 25 A-2 Perform Pre-operation Inspection........................................................................................... 26 A-3 Perform Function Tests..................................................................................................... 26 A-4 Perform 30 Day Service..................................................................................................... 27 A-5 Grease the Turntable Rotation Bearing and Rotate Gear...................................................................... 27 A-6 Replace the Drive Hub Oil.................................................................................................. 28 Checklist B Procedures............................................................................................................. 29 B-1 Check the Batteries........................................................................................................ 29 B-2 Inspect the Electrical Wiring.............................................................................................. 30 B-3 Test the Key Switch........................................................................................................ 31 B-4 Check the Tires, Wheels and Lug Nut Torque................................................................................. 32 B-5 Confirm the Proper Brake Configuration..................................................................................... 32 B-6 Check the Oil Level in the Drive Hubs and Mounting Bolt Torque............................................................. 33 B-7 Test the Ground Control Override........................................................................................... 34 B-8 Test the Platform Self-leveling............................................................................................ 34 B-9 Test the Drive Brakes...................................................................................................... 35 B-10 Test the Drive Speed - Stowed Position.................................................................................... 35 B-11 Test the Drive Speed - Raised or Extended Position........................................................................ 36 B-12 Test the Alarm Package (if equipped)...................................................................................... 36 B-13 Test the Turntable Rotation Stop.......................................................................................... 37 B-14 Check the Electrical Contactors........................................................................................... 38 B-15 Perform Hydraulic Oil Analysis............................................................................................ 38 Checklist C Procedures............................................................................................................. 39 C-1 Grease the Platform Overload Mechanism (if equipped)....................................................................... 39 C-2 Test the Platform Overload Sytem (if equipped)............................................................................. 40 Checklist D Procedures............................................................................................................. 43 D-1 Check the Primary Boom Wear Pads........................................................................................... 43 D-2 Check the Turntable Rotation Bearing Bolts................................................................................. 43 D-3 Check the Free-wheel Configuration......................................................................................... 45 D-4 Replace the Drive Hub oil.................................................................................................. 46 D-5 Replace the Hydraulic Tank Return Filter Element........................................................................... 47 D-6 Inspect for Turntable Bearing Wear......................................................................................... 47 Checklist E Procedures............................................................................................................. 49 E-1 Test or Replace the Hydraulic Oil.......................................................................................... 49 E-2 Grease the Steer Axle Wheel Bearings....................................................................................... 50 Repair Procedures...................................................................................................................... 53 Platform Controls.................................................................................................................. 54 1-1 Controllers................................................................................................................ 54 Platform Components................................................................................................................ 56 2-1 Platform Leveling Slave Cylinder........................................................................................... 56 2-2 Platform Rotator........................................................................................................... 58 2-3 Platform Overload system (if equipped)..................................................................................... 60 Jib Boom Components, Z-45/25J...................................................................................................... 62 3-1 Jib Boom................................................................................................................... 62 3-2 Jib Boom Lift Cylinder..................................................................................................... 64 Primary Boom Components............................................................................................................ 65 4-1 Cable Track................................................................................................................ 65 4-2 Primary Boom............................................................................................................... 69 4-3 Primary Boom Lift Cylinder................................................................................................. 72 4-4 Primary Boom Extension Cylinder............................................................................................ 73 4-5 Platform Leveling Master Cylinder.......................................................................................... 74 Secondary Boom Components.......................................................................................................... 75 5-1 Secondary Boom............................................................................................................. 76 5-2 Secondary Boom Lift Cylinders.............................................................................................. 80 Hydraulic Pumps.................................................................................................................... 81 6-1 Auxiliary and Function Pump................................................................................................ 81 Manifolds.......................................................................................................................... 82 7-1 Function Manifold Components............................................................................................... 82 7-2 Valve Adjustments - Function Manifold...................................................................................... 84 7-3 Jib Boom / Platform Rotate Manifold Components............................................................................. 85 7-4 Turntable Rotation Manifold Components..................................................................................... 86 7-5 Valve Coils................................................................................................................ 87 Turntable Rotation Components...................................................................................................... 89 8-1 Turntable Rotation Assembly................................................................................................ 89 Motor Controller................................................................................................................... 90 9-1 Motor Controller........................................................................................................... 90 Fault Codes............................................................................................................................ 91 Fault Code Chart................................................................................................................... 93 Schematics............................................................................................................................. 97 Electrical Symbols Legend.......................................................................................................... 98 Hydraulic Symbols Legend........................................................................................................... 99 Electrical Schematics before serial number 31015...................................................................................101 Electrical Schematic, Z-45/25 and Z-45/25J, ANSI • CSA • AS (before serial number 31015).......................................102 Ground Control Box Terminal Strip Wiring Diagram, Z-45/25 and Z-45/25J, ANSI • CSA • AS (before serial number 31015)...........106 Ground Control Box Switch Panel Wiring Diagram, Z-45/25 and Z-45/25J, ANSI • CSA • AS (before serial number 31015).............107 Platform Control Box Wiring diagram, Z-45/25 and Z-45/25J, ANSI • CSA • AS (before serial number 31015)........................109 Electrical Schematic, Z-45/25 and Z-45/25J, CE (before serial number 31015)....................................................112 Ground Control Box Terminal Strip Wiring Diagram, Z-45/25 and Z-45/25J, CE (before serial number 31015)........................116 Ground Control Box Switch Panel Wiring Diagram, Z-45/25 and Z-45/25J, CE (before serial number 31015)..........................117 Platform Control Box Wiring Diagram, Z-45/25 and Z-45/25J, CE (before serial number 31015).....................................119 Electrical Schematics from serial number 31015 to 39313............................................................................ 99 Electrical Schematic, Z-45/25 and Z-45/25J, ANSI • CSA • AS (from serial number 31015 to 39313)................................122 Ground Control Box Terminal Strip Wiring Diagram, Z-45/25 and Z-45/25J, ANSI • CSA • AS (from serial number 31015 to 39313)....126 Ground Control Box Switch Panel Wiring Diagram, Z-45/25 and Z-45/25J, ANSI • CSA • AS (from serial number 31015 to 39313)......127 Platform Control Box Wiring Diagram, Z-45/25 and Z-45/25J, ANSI • CSA • AS (from serial number 31015 to 39313).................129 Electrical Schematic, Z-45/25 and Z-45/25J, CE (from serial number 31015 to 39313).............................................132 Ground Control Box Terminal Strip Wiring Diagram, Z-45/25 and Z-45/25J, CE (from serial number 31015 to 39313).................136 Ground Control Box Switch Panel Wiring Diagram, Z-45/25 and Z-45/25J, CE (from serial number 31015 to 39313)...................137 Platform Control Box Wiring Diagram, Z-45/25 and Z-45/25J, CE (from serial number 31015 to 39313)..............................139 Electrical Schematics after serial number 39313....................................................................................142 Electrical Schematic, Z-45/25 and Z-45/25J, ANSI • CSA • AS (after serial number 39313)........................................142 Ground Control Box Terminal Strip Wiring Diagram, Z-45/25 and Z-45/25J, ANSI • CSA • AS (after serial number 39313)............146 Ground Control Box Switch Panel Wiring Diagram, Z-45/25 and Z-45/25J, ANSI • CSA • AS (after serial number 39313)..............147 Platform Control Box Wiring Diagram, Z-45/25 and Z-45/25J, ANSI • CSA • AS (after serial number 39313).........................149 Electrical Schematic, Z-45/25 and Z-45/25J, CE (after serial number 39313).....................................................152 Ground Control Box Terminal Strip Wiring Diagram, Z-45/25 and Z-45/25J, CE (after serial number 39313).........................156 Ground Control Box Switch Panel Wiring Diagram, Z-45/25 and Z-45/25J, CE (after serial number 39313)...........................157 Untitled.......................................................................................................................160 Power Cable Wiring Diagram.........................................................................................................161 CTE Option, CE.....................................................................................................................164 Charger Interlock Option...........................................................................................................165 Platform Control Box LVI / BCI Option Wiring Diagram (before serial number 31015)..................................................168 Platform Control Box LVI / BCI Option Wiring Diagram (after serial number 31014)...................................................169 Hydraulic Schematic................................................................................................................171
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