Genie TML-4000 TML-4000N Service Manual 116472 – PDF DOWNLOAD
Language : English
Pages : 78
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie TML-4000 TML-4000N Service Manual 116472 – PDF DOWNLOAD
Introduction
Important Information ii
How to Read Your Serial Number iii
Parts Stocking List x
How to Order Parts xii
Service Parts Fax Order Form xiii
Section 1 Safety Rules
General Safety Rules v
Section 2 Rev Specifications
B Machine Specifications 2 – 1
Performance Specifications 2 – 1
Deutz F3M 1008 Engine 2 – 2
Lombardini LDW 1003/L and Deutz F3M 1008F Engine 2 – 3
Perkins 103-10 Engine 2 – 4
Perkins 403C-11 Engine 2 – 5
Generator Specifications 2 – 6
SAE and Metric Fasteners Torque Charts 2 – 7
Section 3 Rev Scheduled Maintenance Procedures
Introduction 3 – 1
Pre-delivery Preparation Report 3 – 3
Maintenance Inspection Report 3 – 5
C Checklist A Procedures
A-1 Inspect the Manuals and Decals 3 – 6
A-2 Perform Pre-operation Inspection 3 – 7
A-3 Perform Function Tests 3 – 7
A-4 Perform Engine Maintenance – Perkins Models 3 – 7
A-5 Perform Hitch Maintenance 3 – 7
A-6 Perform Engine Maintenance – Lombardini and Deutz Models 3 – 8
A-7 Perform Hitch Maintenance 3 – 8
A-8 Perform 30 Day Service 3 – 9
Section 3 Rev Scheduled Maintenance Procedures, continued
A-9 Perform Engine Maintenance – Perkins 103-10 Models 3 – 9
A-10 Perform Engine Maintenance – Lombardini and Deutz Models 3 – 10
A-11 Perform Engine Maintenance – Perkins 103-10 Models 3 – 10
A-12 Perform Generator Maintenance 3 – 10
C Checklist B Procedures
B-1 Inspect the Battery 3 – 11
B-2 Inspect the Electrical Wiring 3 – 12
B-3 Inspect the Tires and Wheels (including lug nut torque) 3 – 12
B-4 Perform Engine Maintenance – Lombardini and Deutz Models 3 – 13
B-5 Perform Engine Maintenance – Perkins 403C-11 Models 3 – 13
B-6 Perform Hitch Maintenance 3 – 14
B-7 Perform Engine Maintenance – Perkins 103-10 Models 3 – 14
B-8 Perform Axle Maintenance 3 – 14
B Checklist C Procedures
C-1 Inspect the Cable and Cable Pulleys 3 – 15
C-2 Perform Engine Maintenance – Perkins 403C-11 Models 3 – 15
C-3 Perform Engine Maintenance – Lombardini and Deutz Models 3 – 16
C-4 Perform Engine Maintenance – Perkins 103-10 Models 3 – 16
C-5 Perform Axle Maintenance 3 – 16
B Checklist D Procedures
D-1 Perform Engine Maintenance – Lombardini and Deutz Models 3 – 17
D-2 Perform Engine Maintenance – Perkins 403C-11 Models 3 – 17
D-3 Perform Generator Maintenance – Leroy Somer Models 3 – 18
D-4 Perform Tongue Jack and Outrigger Jack Maintenance 3 – 18
D-5 Perform Axle Maintenance 3 – 18
B Checklist E Procedure
E-1 Perform Engine Maintenance – Lombardini and Deutz Models 3 – 19
E-2 Perform Engine Maintenance – Perkins 403C-11 Models 3 – 19
E-3 Perform Engine Maintenance – Perkins 403C-11 Models 3 – 20
E-4 Perform Generator Maintenance – Marathon Models 3 – 20
E-5 Perform Generator Maintenance – Leroy Somer Models 3 – 20
Section 4 Rev Repair Procedures
Introduction 4 – 1
A Lighting
1-1 Lighting 4 – 2
A Mast
2-1 Mast 4 – 4
A Chassis
3-1 Ground Controls 4 – 8
B Generator
4-1 Generator 4 – 11
Section 5 Rev Troubleshooting
Introduction 5 – 1
A Theory of Operation 5 – 3
A Lamp Troubleshooting 5 – 4
Section 6 Rev Schematics
A Introduction 6 – 1
A Trailer Lighting Wiring Diagram 6 – 2
A Electrical Symbols Legend 6 – 3
A Electrical Schematic – TML4000N
(before serial number TML02-522) 6 – 4
A Electrical Schematic – TML-4000
(before serial number TML02-522) 6 – 5
A Electrical Schematic – TML-4000 and TML-4000N
(after serial number TML02-521) 6 – 6
A Electrical Schematic – Deutz Engine
(before serial number TML05-213) 6 – 8
B Electrical Schematic – Lombardini and Deutz Engines
(after serial number TML05-212) 6 – 9
A Electrical Schematic – Perkins Engine
(before serial number TML05-362) 6 – 10
A Electrical Schematic – Perkins Engine
(after serial number TML05-361) 6 – 11
S.S 04/24