Genie Slab & Rough Terrain Scissor Lifts Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 92
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie Slab & Rough Terrain Scissor Lifts Maintenance Manual – PDF DOWNLOAD
Front Cover......................................................................................................................... 1 Important Information............................................................................................................... 2 Models included in this manual...................................................................................................... 3 Find additional Manuals for your Model.............................................................................................. 4 Identifying the Correct Procedure for your Model.................................................................................... 4 Glossary of terms:.................................................................................................................. 4 Revision History.................................................................................................................... 5 General Safety Rules................................................................................................................ 7 Table of Contents................................................................................................................... 9 Specifications......................................................................................................................13 Performance Specifications......................................................................................................13 Function Speeds GS-30, GS-32, GS-46, GS-47, GS-55...........................................................................13 Function Speeds GS-69, GS-84, GS-90.........................................................................................14 Drive Speeds................................................................................................................15 Torque Specifications...........................................................................................................16 Tires and Wheels............................................................................................................16 Battery Specifications..........................................................................................................17 Battery Specifications - DC and BE Models...................................................................................17 Engine Specifications...........................................................................................................18 Engine Operator and Maintenance Manuals.....................................................................................18 Deutz Engine Models.........................................................................................................18 Perkins Engine Models.......................................................................................................19 Ford Engine Models..........................................................................................................19 Kubota Engine Models........................................................................................................20 Kohler Engine Models........................................................................................................20 GM Engine Models............................................................................................................21 Hydraulic Specifications........................................................................................................22 Hydraulic Relief Valves.....................................................................................................22 Hydraulic and Drive Hub Fluid Capacities....................................................................................24 Hydraulic Oil Specifications................................................................................................25 Hydraulic Hose and Fitting Torque Specifications............................................................................28 Torque Procedure............................................................................................................29 Maintenance Inspection Reports......................................................................................................33 Maintenance Schedule............................................................................................................33 Pre-Delivery Preparation Report.................................................................................................34 Scheduled Maintenance Inspection Report - Scissor Lifts.........................................................................35 Programmed Maintenance Inspection Report - Scissor Lifts........................................................................36 Maintenance Procedures..............................................................................................................31 Introduction....................................................................................................................31 Commissioning Procedures........................................................................................................37 C-1 Perform 50 Hour Service.................................................................................................37 C-2 Perform Engine Maintenance – 50 Hours...................................................................................37 C-3 Perform 150 Hour Service................................................................................................38 Quarterly Maintenance Procedures................................................................................................39 Q-1 Check for Open Bulletins and Owner Registration.........................................................................39 Q-2 Battery Inspection......................................................................................................40 Q-3 Check the Module Tray Latch Components..................................................................................43 Q-4 Inspect the Battery Balancer - GS-69 DC.................................................................................44 Q-5 Inspect the Electrical Wiring...........................................................................................45 Q-6 Inspect the Electrical Contactor - GS-30, GS-32, GS-46, GS-47, GS-69 DC, GS-69 BE.......................................46 Q-7 Inspect the Voltage Inverter (if equipped)..............................................................................46 Q-8 Test the Flashing Beacons (if equipped).................................................................................48 Q-9 Visual Inspection of the Hydraulic Oil..................................................................................48 Q-10 Inspect the Hydraulic Filters..........................................................................................49 Q-11 Check the Exhaust System - Engine Models...............................................................................50 Q-12 Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models.................................................51 Q-13 Test the Fuel Select Operation - Gasoline/LPG Models...................................................................51 Q-14 Check and Adjust the Engine RPM........................................................................................52 Q-15 Inspect the Tires, Wheels and Lug Nut Torque...........................................................................55 Q-16 Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90...........................................................55 Q-17 Test the Drive Brakes..................................................................................................56 Q-18 Test the Drive Speed – Stowed Position.................................................................................56 Q-19 Test the Drive Speed - Raised Position.................................................................................57 Q-20 Test the Down Limit Switch, Level Sensor and Pothole Limit Switches - GS-30, GS-32, GS-46, GS-47.......................57 Q-21 Test the Platform Gate Proximity Switches and the Extension Deck Limit Switch - GS-2646 AV, GS-2646 AV35...............61 Annual Maintenance Procedures...................................................................................................64 A-1 Check the Drive Hub Oil Level and Fastener Torque - GS-69, GS-84, GS-90.................................................64 A-2 Test the Function Pump - GS-69 BE and GS-69 DC..........................................................................65 A-3 Test the Oscillate Axle - GS-90.........................................................................................65 A-4 Test the Down Limit Switch Descent Delay - GS-69, GS-84 and GS-90 (if equipped).........................................68 A-5 Test the Platform Overload Pressure Transducer and Platform Height Sensor - GS-30, GS-32, GS-46, GS-47 (if equipped)....70 A-6 Check the Steer Yoke King Pin Fastener Torque...........................................................................72 Programmed Maintenance Procedures...............................................................................................73 P0-1 Inspect the Engine Air Filter - GS-69 RT...............................................................................73 P0-2 Grease the Steer Yokes - GS-30, GS-32, GS-46, GS-47....................................................................74 P0-3 Deutz Engine Maintenance – Under 1000 Hours............................................................................75 P0-4 Ford Engine Maintenance – Under 1000 Hours.............................................................................76 P0-5 Kohler Engine Maintenance – Under 1000 Hours...........................................................................77 P0-6 Kubota Engine Maintenance – Under 1000 Hours...........................................................................78 P0-7 Perkins Engine Maintenance – Under 1000 Hours..........................................................................79 P0-8 GM Engine Maintenance – Under 1000 Hours...............................................................................80 P1-1 Perform Engine Maintenance – 1000 Hours................................................................................81 P1-2 Replace the Drive Hub Oil - GS-69, GS-84, GS-90........................................................................82 P2-1 Perform Engine Maintenance – 2000 Hours................................................................................82 P2-2 Replace the Hydraulic Filters..........................................................................................83 P2-3 Check the Free-wheel Configuration - GS-84 and GS-90...................................................................84 P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if equipped).......................................................86 P2-5 Grease the Steer Axle Wheel Bearings - GS-69 BE and GS-69 DC...........................................................89 P2-6 Test or Replace the Hydraulic Oil......................................................................................90 P3-1 Perform Engine Maintenance – 3000 Hours................................................................................91 Back Cover..........................................................................................................................92
S.S 04/24