Genie Gs 1530 32 Gs 1930 32 Gs 2032 Gs 2632 Gs 2046 Gs 2646 Gs 3246 Workshop Service Repair Manual – PDF DOWNLOAD

Genie Gs 1530 32 Gs 1930 32 Gs 2032 Gs 2632 Gs 2046 Gs 2646 Gs 3246 Workshop Service Repair Manual

VIDEO PREVIEW OF THE MANUAL:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Genie Gs 1530 32 Gs 1930 32 Gs 2032 Gs 2632 Gs 2046 Gs 2646 Gs 3246 Workshop Service Repair Manual

MODELS:

GS -1530/32
GS -1930/32
GS -2032
GS -2632
GS -3232
GS -2046
GS -2646
GS -3246

Important Read, understand and obey the safety rules and operating instructions in the appropriate Operator’s Manual on your machine before attempting any maintenance procedure. Basic mechanical, hydraulic and electrical skills are required to perform most procedures. However, several procedures require specialized skills, tools, lifting equipment and a suitable workshop. In these instances, we strongly recommend that maintenance and repair be performed at an authorized Genie dealer service center. Compliance

TABLE OF CONTENTS:

Introduction
Important Information ii
Serial Number Information ii
Serial Number Legend iii
Section 1 Safety Rules
General Safety Rules v
Section 2 Rev Specifications
G Machine Specifications 2 – 1
Performance Specifications 2 – 2
Hydraulic Specifications 2 – 3
Manifold Component Specifications 2 – 4
Hydraulic Hose and Fitting Torque Specifications 2 – 5
SAE and Metric Fasteners Torque Charts 2 – 7
Section 3 Rev Scheduled Maintenance Procedures
Introduction 3 – 1
Pre-delivery Preparation Report 3 – 3
Maintenance Inspection Report 3 – 5
C Checklist A Procedures
A-1 Inspect the Manuals and Decals 3 – 6
A-2 Perform Pre-operation Inspection 3 – 7
A-3 Perform Function Tests 3 – 7
A-4 Perform 30 Day Service 3 – 8
A-5 Grease the Steer Yokes 3 – 8
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TABLE OF CONTENTS
Section 3 Rev Scheduled Maintenance Procedures, continued
J Checklist B Procedures
B-1 Inspect the Batteries 3 – 9
B-2 Inspect the Electrical Wiring 3 – 11
B-3 Inspect the Tires, Wheels and Castle Nut Torque 3 – 12
B-4 Test the Emergency Stop 3 – 12
B-5 Test the Key Switch 3 – 13
B-6 Test the Automotive-style Horn (if equipped) 3 – 13
B-7 Test the Drive Brakes 3 – 14
B-8 Test the Drive Speed – Stowed Position 3 – 17
B-9 Test the Drive Speed – Raised Position 3 – 18
B-10 Test the Slow Drive Speed 3 – 19
B-11 Perform Hydraulic Oil Analysis 3 – 20
B-12 Inspect the Hydraulic Tank Cap Venting System 3 – 20
B-13 Check the Module Tray Latch Components 3 – 21
B-14 Inspect the Voltage Inverter (if equipped) 3 – 22
B-15 Test the Down Limit Switch and the Pothole Limit Switches 3 – 23
B-16 Test the Up Limit Switch (if equipped)
and the Outrigger Limit Switches (if equipped) 3 – 26
C Checklist C Procedures
C-1 Test the Platform Overload System (if equipped) 3 – 27
C-2 Replace the Hydraulic Tank Breather Cap –
Models with Optional Hydraulic Oil 3 – 29
E Checklist D Procedures
D-1 Check the Scissor Arm Wear Pads 3 – 30
D-2 Replace the Hydraulic Tank Return Filter Element 3 – 33
C Checklist E Procedure
E-1 Test or Replace the Hydraulic Oil 3 – 34
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TABLE OF CONTENTS
Section 4 Rev Repair Procedures
Introduction 4 – 1
J Platform Controls
1-1 Circuit Boards 4 – 2
1-2 Controller Adjustments 4 – 4
1-3 Software Configuration 4 – 9
1-4 Outrigger ECM 4 – 14
1-5 Outrigger Controls Software Update 4 – 17
B Platform Components
2-1 Platform 4 – 34
2-2 Platform Extension 4 – 35
C Scissor Components
3-1 Scissor Assembly, GS-1530 and GS-1532 4 – 36
3-2 Scissor Assembly, GS-1930 and GS-1932 4 – 42
3-3 Scissor Assembly, GS-2032 and GS-2046 4 – 50
3-4 Scissor Assembly, GS-2632 and GS-2646 4 – 56
3-5 Scissor Assembly, GS-3232 and GS-3246 4 – 64
3-6 Lift Cylinder 4 – 72
3-7 Platform Overload System 4 – 77
D Ground Controls
4-1 Manual Platform Lowering Cable 4 – 79
4-2 Level Sensors 4 – 80
B Hydraulic Pump
5-1 Function Pump 4 – 86
January 2011
GS-30 • GS-32 • GS-46 Part No 97385
Section 4 Rev Repair Procedures, continued
F Manifolds
6-1 Function Manifold Components –
GS-1530, GS-1532, GS-1930 and GS-1932 4 – 88
6-2 Function Manifold Components –
GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246 4 – 90
6-3 Outrigger Function Manifold Components –
GS-3232 4 – 92
6-4 Outrigger Cylinder Manifold Components –
GS-3232 4 – 93
6-5 Check Valve Manifold Components –
GS-1530, GS-1532, GS-1930 and GS-1932 4 – 94
6-6 Valve Adjustments – Function Manifold 4 – 95
6-7 Valve Coils 4 – 99
B Hydraulic Tank
7-1 Hydraulic Tank 4 – 101
B Steer Axle Components
8-1 Yoke and Drive Motor 4 – 102
8-2 Steer Cylinder 4 – 103
8-3 Steer Bellcrank 4 – 104
A Non-steer Axle Components
9-1 Drive Brake 4 – 105
A Brake Release Hand Pump Components
10-1 Brake Release Hand Pump Components 4 – 106
A Outrigger Components
11-1 Outrigger Cylinder 4 – 107
TABLE OF CONTENTS
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Section 5 Rev Fault Codes
Introduction 5 – 1
C Fault Code Chart 5 – 3
B Outrigger Fault Code Chart 5 – 5
Section 6 Rev Schematics
Introduction 6 – 1
C Electrical Component Legend 6 – 2
B Wire Color Legend 6 – 3
D ECM Pin-out Legend 6 – 4
A Outrigger ECM Pin-out Legend 6 – 5
B Wiring Diagram – Ground Controls and Level Sensor Harness 6 – 6
B Wiring Diagram – Platform Control Box and Outrigger Control Pad 6 – 7
C Limit Switch Legend 6 – 8
B Electrical Symbols Legend 6 – 9
Electrical Schematics – ANSI, CSA and Australia Models
E GS-1530/1532/1930/1932
(from serial number GS3005A-76000 to GS3006A-83067)
(from serial number GS3005B-76000 to GS3006B-79659) 6 – 10
C GS-1530/1532/1930/1932
(from serial number GS3006A-83068 to GS3007A-87490)
(from serial number GS3006B-79660 to GS3007B-82543) 6 – 14
B GS-1530/1532/1930/1932
(from serial number GS3007A-87491 to GS3007A-89537)
(from serial number GS3007B-82544 to GS3007B-84599) 6 – 18
C GS-1530/1532/1930/1932
(after serial number GS3007A-89537)
(after serial number GS3007B-84599) 6 – 22
E GS-2032/2632
(from serial number GS3205-75407 to GS3206-79991)
GS-2046/2646/3246
(from serial number GS4605-75438 to GS4606-78915) 6 – 26
C GS-2032/2632
(from serial number GS3206-79992 to GS3207-83650)
GS-2046/2646/3246
(from serial number GS4606-78916 to GS4607-82535) 6 – 30
TABLE OF CONTENTS
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TABLE OF CONTENTS
xii
Section 6 Rev Schematics, continued
B GS-2032/2632
(from serial number GS3207-83651 to GS3207-84866)
GS-2046/2646/3246
(from serial number GS4607-82536 to GS4607-84839) 6 – 34
C GS-2032/2632/3232
(after serial number GS3207-84866)
GS-2046/2646/3246
(after serial number GS4607-84839) 6 – 38
Electrical Schematics – CE Models
E GS-1530/1532/1930/1932
(from serial number GS3005A-76000 to GS3005A-76388)
(from serial number GS3005B-76000 to GS3005B-76030) 6 – 42
E GS-1530/1532/1930/1932
(from serial number GS3005A-76389 to GS3005A-79394)
(from serial number GS3005B-76031 to GS3005B-76920) 6 – 46
D GS-1530/1532/1930/1932
(from serial number GS3005A-79395 to GS3006A-83067)
(from serial number GS3005B-76921 to GS3006B-79659) 6 – 50
C GS-1530/1532/1930/1932
(from serial number GS3006A-83068 to GS3007A-87490)
(from serial number GS3006B-79660 to GS3007B-82543) 6 – 54
B GS-1530/1532/1930/1932
(from serial number GS3007A-87491 to GS3007A-89537)
(from serial number GS3007B-82544 to GS3007B-84599) 6 – 58
F GS-1530/1532/1930/1932
(after serial number GS3007A-89537 and GS3007B-84599)
(from serial number GS3008C-101) 6 – 62
E GS-2032/2632
(from serial number GS3205-75407 to GS3205-77290)
GS-2046/2646/3246
(from serial number GS4605-75438 to GS4605-76734) 6 – 66
D GS-2032/2632
(from serial number GS3205-77291 to GS3206-79991)
GS-2046/2646/3246
(from serial number GS4605-76735 to GS4606-78915) 6 – 70
January 2011
Part No 97385 GS-30 • GS-32 • GS-46
Section 6 Rev Schematics, continued
C GS-2032/2632
(from serial number GS3206-79992 to GS32007-83650)
GS-2046/2646/3246
(from serial number GS4606-78916 to GS4607-82535) 6 – 74
B GS-2032/2632
(from serial number GS3207-83651 to GS32007-84866)
GS-2046/2646/3246
(from serial number GS4607-82536 to GS4607-84839) 6 – 78
F GS-2032/2632/GS-3232
(after serial number GS32007-84866 and from GS3208C-101)
GS-2046/2646/3246
(after serial number GS4607-84839 and from GS4609C-101) 6 – 82
Hydraulic Schematics
B Component Reference and Hydraulic Symbols Legend 6 – 86
B GS-1530/1532/1930/1932
(from serial number GS3005A-76000 to 76491)
(from serial number GS3005B-76000 to 76084) 6 – 88
D GS-1530/1532/1930/1932
(after serial number GS3005A-76491)
(after serial number GS3005B-76084)
(from serial number GS3008C-101) 6 – 89
D GS-2032/2632
(from serial number GS3205-75407 to GS3206-80131)
GS-2046/2646/3246
(from serial number GS4605-75438 to GS4606-79027) 6 – 90
A GS-2032/2632
(from serial number GS3206-80132 to GS3207-84866)
GS-2046/2646/3246
(form serial number GS4606-79028 to GS4607-84839) 6 – 91
D GS-2032/2632/3232
(after serial number GS3207-84866 and from GS3208C-101)
GS-2046/2646/3246
(after serial number GS4607-84839 and from GS4609-101) 6 – 92
D GS-3232
(from serial number GS3207-84867)
(from serial number GS3208C-101) 6 – 93

FILE FORMAT:

LANGUAGE:ENGLISH
PAGES:267
DOWNLOADABLE:YES
FILE TYPE:PDF

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]