Genie GTH-2506 (Deutz Stage IIIA – IIIB) GTH-3007 (Deutz Stage IIIA – IIIB) Service Manual – PDF DOWNLOAD
Language : English
Pages : 169
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GTH-2506 (Deutz Stage IIIA – IIIB) GTH-3007 (Deutz Stage IIIA – IIIB) Service Manual – PDF DOWNLOAD
Introduction
Important Information ii
Revision History iii
Serial Number Legend v
Section 1 Safety Rules
General Safety Rules vii
Section 2 Specifications
Machine Specifications 2 – 1
Performance Specifications 2 – 2
Hydraulic Specifications 2 – 3
Hydraulic Component Specifications 2 – 4
Function Manifold Specifications 2 – 5
Air Conditioner Refrigerant Specifications 2 – 5
Deutz TD 2 9 L4 Engine 2 – 6
Comer Axle 2 – 7
Hydraulic Hose and Fitting Torque Specifications 2 – 8
Torque Procedure 2 – 9
SAE and Metric Fasteners Torque Charts 2 – 10
Section 3 Scheduled Maintenance Procedures
Introduction 3 – 1
Pre-delivery Preparation Report 3 – 3
Maintenance Inspection Report 3 – 4
Section 3 Scheduled Maintenance Procedures, continued
Checklist A Procedures
A-1 Inspect the Manuals and Decals 3 – 5
A-2 Perform Pre-operation Inspection 3 – 6
A-3 Perform Function Tests 3 – 6
A-4 Lubricate the Boom 3 – 7
A-5 Perform Engine Maintenance 3 – 7
A-6 Safety Devices 3 – 8
A-7 Perform 30 Day Service 3 – 8
A-8 Perform Axle Maintenance 3 – 9
A-9 Perform Axle Maintenance 3 – 9
A-10 Perform Axle Maintenance 3 – 10
Checklist B Procedures
B-1 Inspect the Electrical Wiring 3 – 11
B-2 Check the Exhaust System 3 – 12
B-3 Inspect the Tires, Wheels and Lug Nut Torque 3 – 12
B-4 Perform Hydraulic Oil Analysis 3 – 13
B-5 Check the Boom Wear Pads 3 – 14
B-6 Perform Axle Maintenance 3 – 15
B-7 Perform Axle Maintenance 3 – 15
Section 3 Scheduled Maintenance Procedures, continued
Checklist C Procedures
C-1 Perform Engine Maintenance 3 – 16
Checklist D Procedures
D-1 Inspect the Forks 3 – 17
D-2 Replace the Hydraulic Tank Return Filter Element 3 – 18
D-3 Perform Engine Maintenance 3 – 19
D-4 Perform Axle Maintenance 3 – 19
D-5 Inspect the Engine Air Filter 3 – 20
D-6 Perform Engine Maintenance 3 – 21
Checklist E Procedures
E-1 Test or Replace the Hydraulic Oil 3 – 22
E-2 Perform Engine Maintenance 3 – 23
E-3 Perform Engine Maintenance 3 – 23
E-4 Perform Engine Maintenance 3 – 24
Section 4 Repair Procedures
Introduction 4 – 1
Boom Components
1-1 Boom 4 – 2
1-2 Boom Lift Cylinder 4 – 6
1-3 Boom Extend Cylinder 4 – 7
1-4 Fork Level Cylinder 4 – 8
1-5 Fork Tilt Cylinder 4 – 9
Operator’s compartment
2-1 Operator’s Compartment 4 – 12
2-2 Machine Controls 4 – 14
Fuel and Hydraulic Tanks
3-1 Fuel Tank 4 – 18
3-2 Hydraulic Tank 4 – 19
Engines
4-1 Engines 4 – 20
4-2 Engine Fault Codes 4 – 20
Axle
5-1 Disabled Machine 4 – 21
5-2 Axle 4 – 23
Hydraulic pumps
6-1 Boom and Steering Function Pump 4 – 24
6-2 Hydrostatic Transmission Pump 4 – 28
Manifolds
7-1 Function Manifold 4 – 32
7-2 Valve Coils 4 – 37
LMI (Overload System)
8-1 LMI 4 – 39
Section 4 Repair Procedures, continued
Miscellaneaous
9-1 Parking Brake Reducing Valve 4 – 41
Section 5 Settings
Introduction 5 – 1
How to Calibrate the Load Cell 5 – 2
Section 6 Fault Codes
Introduction 6 – 1
Diagnostic Display 6 – 2
Engine Fault Codes – Models with Deutz TD 2 9 L4 6 – 3
Section 7 Schematics
Introduction 7 – 1
Electrical and Hydraulic Symbol Legends 7 – 2
Electrical Schematic 7 – 3
Hydraulic Schematic 7 – 31
S.S 04/24