Genie GTH-1256 (Perkins Tier 4i) GTH-1256 (Deutz Tier 4i) Service & Repair Manual 1272856 – PDF DOWNLOAD
Language : English
Pages : 136
Downloadable : Yes
File Type : PDF
Table of Contents:
Genie GTH-1256 (Perkins Tier 4i) GTH-1256 (Deutz Tier 4i) Service & Repair Manual 1272856 – PDF DOWNLOAD
Introduction
Important Information ii
Revision History iii
Serial Number Legend v
Section 1 Safety Rules
General Safety Rules vii
Section 2 Specifications
Machine Specifications 2 – 1
Performance Specifications 2 – 2
Hydraulic Specifications 2 – 3
Hydraulic Component Specifications 2 – 4
Function Manifold Specifications 2 – 5
Air Conditioner Refrigerant Specifications 2 – 5
Perkins 1204E-E44TA Engine 2 – 6
Deutz TCD 4 1 L4 Engine 2 – 7
Dana Integral Gear Box Shift on Fly 2 – 8
Dana Axle 2 – 8
Hydraulic Hose and Fitting Torque Specifi cations 2 – 9
Torque Procedure 2 – 10
SAE and Metric Fasteners Torque Charts 2 – 11
Section 3 Repair Procedures
Introduction 3 – 1
Boom Components
1-1 Boom 3 – 2
1-2 Boom Lift Cylinder 3 – 10
Section 3 Repair Procedures, continued
1-3 Boom Extend Cylinder ET 3 – 11
1-4 Fork Level Slave Cylinder FS 3 – 12
1-5 Fork Tilt Cylinder FF 3 – 14
Operator’s compartment
2-1 Operator’s Compartment 3 – 15
2-2 Machine Controls 3 – 17
Fuel and Hydraulic Tank
3-1 Fuel and hydraulic tank 3 – 20
Engines
4-1 Engines 3 – 22
4-2 Engine Fault Codes 3 – 22
Transmission
5-1 Gearbox 3 – 23
5-2 Axle 3 – 23
Hydraulic pumps
6-1 Boom and Steering Function Pump 3 – 25
6-2 Auxiliary Gear Pump 3 – 30
6-3 Hydrostatic Transmission Pump 3 – 33
Manifolds
7-1 Function Manifold 3 – 37
7-2 Valve coils 3 – 44
Outriggers
8-1 Outriggers 3 – 46
Section 4 Fault Codes
Introduction 4 – 1
Diagnostic Display 4 – 2
Engine Fault Codes – Models with Deutz TCD 4 1 L4 4 – 3
How to Troubleshoot the Perkins 1204E-E44TA Engine 4 – 42
Section 5 Schematics
Introduction 5 – 1
Electrical and Hydraulic Symbol Legends 5 – 2
Electrical Schematic 5 – 3
Hydraulic Schematic – Deutz Engine 5 – 21
Hydraulic Schematic – Perkins Engine 5 – 24
S.S 04/24