Fiat Kobelco E16 E18 Mini Crawler Excavator Service Repair Workshop Manual
DESCRIPTION:
This service manual has been prepared in order to increase repair quality, providing to the technicians the elements for a good knowledge of the product and showing the proper procedures to carry out the maintenance operations. We recommend to thoroughly read the content and follow it when necessary. It is a concise guide. It covers construction features, operation principle, troubleshooting, disassembly and assembly of components and repair action. Using this manual in systematic and rational way it is possible to reduce the repairing errors and delay that could cause machine stop with a detriment of cost management. The information quoted in this service manual are supplied also to be used for training aids. Therefore it is advisable to be used in the training of new personnel that will be employed in the machine maintenance.
TABLE OF CONTENTS:
SECTION1-HOWTOUSE
Sectionsindex1-1
Introduction1-3
Featuresofthemanual1-5
SECTION2-SAFETYRULES
SafetyrulesS1
SafetysignsS38
SECTION3-PRELIMINARY
Generalprecautionsforrepairs3-1
Escapingprocedureincaseofemergency3-6
Internationalunitconversionsystem3-7
SECTION4-SPECIFICATION
Foreword4-1
Identificationdata4-2
Noiselevels(2000/14/ec)4-3
Summaryplateformaintenanceoperations4-4
Basiccomponentsoftheminiexcavator(Fixedcrawlerframeversion)4-5
Adjustablecrawlerframewidthversion4-6
Technicalspecifications4-7
Diggingperformances(canopy)4-8
Diggingperformances(cab)4-9
Transportdimensions(canopy)4-10
Transportdimensions(cab)4-11
Liftingcapacities(cab)4-12
Liftingcapacities4-13
Machineandcomponentsweight(dry)4-14
Bucketsapplication4-15
Fillingchart4-16
SECTION5-TOOLS
SECTION6-STANDARDMAINTENANCETIMETABLE
Preface6-1
Standardworkingtimetableforthemaintenanceofexcavator6-2
SECTION7-MAINTENANCESTANDARDSANDTESTPROCEDURES
Howtousemaintenancestandardsandprecuations7-1
Performanceinspectionstandardtable7-2
Measuringenginespeed7-4
Measuringhydraulicoilpressure7-5
Measuringtravelperformances7-8
Measuringslewperformances7-10
Measuringattachmentoperatingperformances7-12
Measuringslewbearingperformances7-14
Measuringcrawlertension7-15
SECTION8-HYDRAULICSYSTEM
Functionandfeaturesofhydrauliccircuit8-1
Hydrauliccircuitsandcomponents8-2
Hydrauliccircuitoperation8-6
SECTIONSINDEXPAGES
1-2
SECTIONSINDEX
1520360413248
SECTION9-ELECTRICALSYSTEM
Howtoreadcircuitdiagram9-1
SECTION10-ATTACHMENT
Attachmentassyandname10-1
Bucket10-2
Arm10-5
Boom10-10
Swing10-15
Dozer10-22
Hydrauliccylinders10-26
SECTION11-UPPERSTRUCTURE
Canopy11-1
Cab11-4
Guard11-6
Floorplate11-10
Battery11-13
Counterweight11-14
Fueltank11-17
Hydraulicoiltank11-20
Aircleaner11-25
Muffler11-27
Hydraulicpump11-28
Radiator11-43
Engine11-47
Controlvalve11-49
Solenoidvalve11-84
Pilotvalve11-86
Pilotvalvetravel11-96
Slewmotor11-105
Jointswivel11-139
Selectorvalve11-154
Upperframe11-159
SECTION12-TRAVELSYSTEM
Lowstructure12-1
Crawler12-3
Slideplate12-12
Rollertracks12-14
Idleradjuster12-19
Sprocket12-28
Travelmotor12-29
Swingbearing12-71
Lowerframe(Adjustablecrawler)12-76
SECTION13-TROUBLESHOOTINGHYDRAULICSYSTEM
Generalprecautions13-1
Troublediagnosis:Hydraulic13-2
Troubleshooting13-3
SECTION14-TROUBLESHOOTINGELECTRICALSYSTEM
Troublediagnosis:Electrical14-1
Troubleshooting14-2
SECTION15-TROUBLESHOOTINGENGINE
Troublediagnosis:Engine15-1
Troubleshooting15-2
1-3
SECTIONSINDEX
1520360413248
SECTION16-ENGINE
SpecificationsandPerformance16-1
CrossSectionalViews16-15
CoolingWater,LubricatingOilandFuelOil16-17
Troubleshooting16-21
SpecialServiceToolsandMeasuringInstruments16-25
MEASUREMENT,INSPECTIONANDADJUSTMENT16-31
MeasuringProcedure,ServiceDataandCorrectiveAction16-47
DisassemblyandReassembly16-75
ServiceData16-85
TighteningTorque16-91
FuelInjectionPumpforIndirectInjectionSystem16-93
FuelInjectionPumpforDirectInjectionSystem16-99
Governor16-113
Turbocharger16-125
Serviceinformationforcarbulgregulation16-131
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