Eaton Fuller Heavy-Duty RTO-13707MLL Transmission TRSM1500 Service Manual – PDF DOWNLOAD
DESCRIPTION:
Eaton Fuller Heavy-Duty RTO-13707MLL Transmission TRSM1500 Service Manual – PDF DOWNLOAD
RT-8908LL
RTO-11707LL
RTO-11708LL
RTOF-11707LL
RTOF-11708LL
RTOF-14708LL
RTX-11708LL
RTX-14708LL
RTXF-11708LL
RTXF-14708LL
RTO-11707DLL
RTO-11709MLL
RTO-11908LL
RTO-11909ALL
RTO-11909MLL
RTO-13707DLL
RTO-13707MLL
RTO-14709MLL
RTO-14908LL
RTO-14909ALL
RTO-14909MLL
RTO-16908LL
RTO-16909ALL
RTOF-11709MLL
RTOF-11908LL
RTOF-11909ALL
RTOF-11909MLL
RTOF-13707DLL
RTOF-13707MLL
RTOF-14709MLL
RTOF-14908LL
RTOF-14909ALL
RTOF-14909MLL
RTOF-16908LL
RTOF-16909ALL
RTX-11715
RTX-14715
RTXF-11715
RTXF-14715
Purpose and Scope of Manual :
This manual is designed to provide information necessary to service and repair the Fuller® transmissions listed on the front.
How to use this Manual:
- The service procedures have been divided into two sections: In-Vehicle Service Procedures and Transmission Overhaul Procedures— Bench Service. In-Vehicle Service Procedures contain procedures that can be performed while the transmission is still installed in the vehicle. Transmission Overhaul Procedures contain procedures that are performed after the transmission has been removed from the vehicle.
- The procedure sections are laid out with a general heading at the top outside edge of each page followed by more specific headings and the procedures. To find the information you need in these sections, first go to the section that contains the procedure you need. Then look at the heading at the top and outside edge of each page until you find the one that contains the procedure you need. Transmission Overhaul Procedures follow the general steps for complete disassembly and then assembly of the transmission.
TABLE OF CONTENTS:
Eaton Fuller Heavy-Duty RTO-13707MLL Transmission TRSM1500 Service Manual – PDF DOWNLOAD
General Information
Purpose and Scope of Manual 1
Serial Tag Information and Model Nomenclature 5
Lubrication Specifications 7
Transmission Operation 9
Tool Specifications 13
Preventive Maintenance Inspection 17
Power Flow Diagrams 21
Air System Overview 35
General Troubleshooting Chart 47
Air System Troubleshooting 50
In-Vehicle Service Procedures
Timing Procedures 66
How to Disassemble Roadranger Valve A-4900 70
How to Assemble Roadranger Valve A-4900 72
How to Remove the Air Lines and Hoses 74
How to Install the Air Lines and Hoses 76
How to Remove Compression Type Fittings 78
How to Install Compression Type Fittings 79
How to Remove Push-To-Connect Type Fittings 80
How to Install Push-To-Connect Type Fittings 81
How to Remove Rubber 1/4″ Air Hoses 82
How to Install Rubber 1/4″ Air Hoses 83
How to Remove the Air Filter/Regulator 84
How to Install the Air Filter/Regulator 85
How to Remove a Roadranger Valve 86
How to Install a Roadranger Valve 87
How to Remove a Slave Valve 88
How to Install a Slave Valve 89
How to Remove the
Gear Shift Lever/Remote Shift Control 90
How to Install the
Gear Shift Lever/Remote Shift Control 91
How to Adjust the Remote Shift Control (LRC Type) 92
Neutral Switch Operation and Testing 94
How to Remove the Neutral Switch 95
How to Install the Neutral Switch 96
Reverse Switch Operation and Testing 97
How to Remove the Reverse Switch 98
How to Install the Reverse Switch 99
How to Remove the Shift Bar Housing 100
How to Install the Shift Bar Housing 102
How to Remove the Oil Seal –
Mechanical Speedometer 104
How to Install the Oil Seal –
Mechanical Speedometer 106
How to Remove the Oil Seal –
Magnetic Speedometer 107
How to Install the Oil Seal – Magnetic Speedometer 110
How to Remove the
Output Yoke/Companion Flange and Nut 112
How to Install the Output Yoke/Companion
Flange and Nut 114
How to Removethe Output Yoke/
Flange and Retaining Capscrews 116
How to Install the Output Yoke/
Flange and Retaining Capscrews 117
How to Remove the Auxiliary Section in Chassis 118
How to Install the Auxiliary Section in Chassis 120
How to Remove the
Combination Cylinder Assembly 123
How to Install the Combination Cylinder Assembly 125
Transmission Overhaul
Procedures-Bench Service
How to Disassemble the Gear Shift Lever 127
How to Assemble the Gear Shift Lever 129
How to Remove the Shift Bar Housing 131
How to Install the Shift Bar Housing 133
How to Disassemble the
Standard Shift Bar Housing 135
How to Assemble the Standard Shift Bar Housing 138
How to Disassemble the Forward Shift Bar Housing 141
How to Assemble the Forward Shift Bar Housing 144
How to Remove the Input Shaft Assembly
(without main case disassembly) 147
How to Install the Input Shaft Assembly
(without main case disassembly) 149
How to Remove the Auxiliary Section
with Tapered Bearings 151
How to Remove the
Combination Cylinder Assembly 153
How to Remove the
Auxiliary Countershaft Assembly 155
How to Disassemble the Output Shaft Assembly 158
How to Disassemble the Synchronizer Assembly 162
How to Assemble the Synchronizer Assembly 163
How to Assemble the Output Shaft Assembly 165
How to Install the Combination Cylinder Assembly 171
How to Install the Auxiliary Countershaft Assembly 173
How to Remove the Clutch Housing 177
How to Remove the Auxiliary Drive Gear Assembly 179
How to Disassemble the
Upper Reverse Idler Gear Assembly 182
How to Disassemble the
Lower Reverse Idler Gear Assembly 184
How to Remove the
Upper and Lower Countershaft Bearings 185
Table of Contents
iv
How to Remove the Mainshaft Assembly 187
How to Remove the Countershaft Assemblies 188
How to Disassemble the Countershaft Assemblies 190
How to Remove the
Input Shaft and Main Drive Gear 192
How to Disassemble the Mainshaft Assembly 195
How to Disassemble the Mainshaft Assembly
with Low Force Gearing 197
How to Assemble the Mainshaft Assembly
with Selective (Adjustable) Thickness Tolerance
Washers 199
How to Assemble the Mainshaft Assembly
with Non-Selective (Non-Adjustable) Tolerance
Washers 205
How to Assemble the Mainshaft Assembly
with Low Force Gearing 208
How to Prepare the Main Case for Assembly 211
How to Assemble the Countershaft Assemblies 212
How to Assemble the
Lower Reverse Idler Gear Assembly 214
How to Install Countershaft Assemblies 217
How to Install the Lower Countershaft Bearings 218
How to Install the
Input Shaft and Main Drive Gear 220
How to Install the Mainshaft Assembly 222
How to Install the Upper Countershaft Bearings 224
How to Assemble the
Upper Reverse Idler Gear Assembly 227
How to Install the Auxiliary Drive Gear Assembly 230
How to Install the Clutch Housing 233
How to Disassemble the Integral Oil Pump
without Auxiliary Oil Tube 234
How to Assemble the Integral Oil Pump
without Auxiliary Oil Tube 237
How to Remove the Integral Oil Pump 240
How to Install the Integral Oil Pump 242
How to Install the Auxiliary Section
with Tapered Bearings 244
Shim Procedure without a Shim Tool
for Tapered Bearings 246
VIDEO PREVIEW OF THE MANUAL:
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]