Daewoo Doosan DL200 DL200TC Wheel Loader Operation & Maintenance Manual K1024537EE – PDF DOWNLOAD
DESCRIPTION:
Daewoo Doosan DL200 DL200TC Wheel Loader Operation & Maintenance Manual K1024537EE – PDF DOWNLOAD
Serial Number 5001
SAFETY DECALS:
- Safety decals are attached to the machine to alert the operator or maintenance person about potential hazards, the consequences of potential injury, and instructions and/or actions required to avoid the hazard.
- The location of the safety decals and the description of the decals are reviewed in the following section. Please become familiarized with all safety decals and their messages.
- Make sure that all the safety decals are in their correct location and legible. Clean or replace the safety decals if they are damaged, missing, or the texts and pictorials are not legible.
- When you clean the safety decals, use a soft cloth, water, and soap.
- Do not use solvent, gasoline, or other harsh chemicals to clean the safety decals because this could loosen the adhesive that secures the decals to the machine.
- Remember, if a safety decal is attached to a part that is replaced, install a new safety decal on the replacement part.
- This machine uses safety decals with and without text.
- The type and number of safety decals can vary depending upon geographical regions and machine models.
Safety Decals With Text:
- Safety decals with text consist of a signal word, pictorial and a text message panel.
- In some cases, a pictorial panel may not be part of the safety decal.
Safety Decals Without Text (No-Text):
- Safety decals without text consist of a safety sign and safety information panel.
- The safety sign panel is located at the top or left side and the safety information panel is located at the bottom or right side of the decal depending on its configuration.
- The safety sign panel uses a black triangular band and a pictorial to identify the hazard and the potential consequences of the failure to follow instructions.
- The safety information panel uses pictorials and/or prohibition signs to identify the actions necessary to avoid the hazard.
TABLE OF CONTENTS:
Daewoo Doosan DL200 DL200TC Wheel Loader Operation & Maintenance Manual K1024537EE – PDF DOWNLOAD
Safety………………………………………………………………………………1-1
To the Operator of a DOOSAN Wheel Loader…………………………….. 1-1
Safety Messages ……………………………………………………………………. 1-2
Safety Decals…………………………………………………………………………. 1-4
Visibility Information ………………………………………………………………. 1-14
Unauthorized Modifications…………………………………………………….. 1-16
General Hazard Information……………………………………………………. 1-16
Before Starting Engine…………………………………………………………… 1-24
Machine Operation………………………………………………………………… 1-27
Maintenance ………………………………………………………………………… 1-35
Battery…………………………………………………………………………………. 1-45
Towing ………………………………………………………………………………… 1-47
Shipping and Transportation…………………………………………………… 1-48
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-6
Steering Console and Pedals …………………………………………………… 2-7
Front Instrument Panel ………………………………………………………….. 2-16
Right Side Switch Panel…………………………………………………………. 2-28
Various Cabin Locations ………………………………………………………… 2-42
Heater and Air Conditioner Operation………………………………………. 2-46
Stereo / CD Player (Optional) …………………………………………………. 2-51
Seat Adjustment……………………………………………………………………. 2-52
Seat Belt ……………………………………………………………………………… 2-54
Door Side Latch ……………………………………………………………………. 2-55
Arm Rest……………………………………………………………………………… 2-56
Fuse Box/Relay/Engine Emergency Stop Switch ………………………. 2-57
Quick Coupler (Optional) ……………………………………………………….. 2-61
Operation…………………………………………………………………………3-1
Instrument Panel Control Functions…………………………………………… 3-1
New Machine Break-in Procedures …………………………………………… 3-1
Engine Start and Stop……………………………………………………………… 3-2
Machine Travel …………………………………………………………………….. 3-11
Machine Shut Down………………………………………………………………. 3-14
F/R (Forward/Reverse) Travel Control System (Optional)…………… 3-16
Additional Braking …………………………………………………………………. 3-17
Boom Raise Kick-out …………………………………………………………….. 3-18
Bucket Angle Indicator …………………………………………………………… 3-18
Boom Lower Kick-out (Optional) ……………………………………………… 3-19
Adjustment of Bucket Position Switch………………………………………. 3-19
Towing Machine……………………………………………………………………. 3-20
If Engine Stalls While Traveling ………………………………………………. 3-21
Allowable Water Depth ………………………………………………………….. 3-21
Operation Under Abnormal Conditions …………………………………….. 3-22
Inspection, Maintenance and Adjustment………………………….4-1
Basic Preventive Maintenance………………………………………………….. 4-1
Safety When Servicing…………………………………………………………….. 4-4
Preventive Maintenance ………………………………………………………… 4-12
Table of Recommended Lubricants …………………………………………. 4-14
Fluid Capacities ……………………………………………………………………. 4-19
Lubrication and Service Chart…………………………………………………. 4-20
Maintenance Intervals……………………………………………………………. 4-24
10 Hour / Daily Service ………………………………………………………….. 4-26
50 Hour / Weekly Service ………………………………………………………. 4-35
250 Hour / Monthly Service…………………………………………………….. 4-45
500 Hour / 3 Month Service ……………………………………………………. 4-53
1,000 Hour / 6 Month Service …………………………………………………. 4-59
1,500 Hour / 9 Month Service …………………………………………………. 4-72
2,000 Hour / Yearly Service ……………………………………………………. 4-73
12,000 Hour / 6 Year Service………………………………………………….. 4-79
Severe Conditions Maintenance ……………………………………………… 4-80
Bolt Torque Chart………………………………………………………………….. 4-81
Electrical System ………………………………………………………………….. 4-82
Engine Cooling System………………………………………………………….. 4-84
Handling of Accumulator………………………………………………………… 4-87
Hydraulic Pressure Checks…………………………………………………….. 4-88
Long Term Storage ……………………………………………………………….. 4-92
Parking Brake Adjustment ……………………………………………………… 4-93
Tires ……………………………………………………………………………………. 4-94
Transportation …………………………………………………………………5-1
Transporting Machine ……………………………………………………………… 5-1
Lifting Machine……………………………………………………………………….. 5-5
Troubleshooting ………………………………………………………………6-1
Braking………………………………………………………………………………….. 6-1
Electrical System ……………………………………………………………………. 6-2
Engine…………………………………………………………………………………… 6-2
Hydraulic System ……………………………………………………………………. 6-5
Steering…………………………………………………………………………………. 6-7
Travel System………………………………………………………………………… 6-8
Specification ……………………………………………………………………7-1
General Specifications …………………………………………………………….. 7-1
Working Range and Dimensions ………………………………………………. 7-6
Working Capacities ……………………………………………………………….. 7-14
Approximate Weight of Workload Materials………………………………. 7-15
Index ……………………………………………………………………………….8-1
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
M.A