Daewoo Doosan DL160 Wheel Loader Shop Manual K1040197E – PDF DOWNLOAD
DESCRIPTION:
Daewoo Doosan DL160 Wheel Loader Shop Manual K1040197E – PDF DOWNLOAD
K1040197E
Serial Number 5001 and Up
- This wheel loader has been designed primarily for moving earth with a bucket.
- For use as a grapple or for other object handling, contact DOOSAN.
- Lifting-work applications are permitted in approved lift configuration, to rated capacity only, with no side-loading (unless prohibited by local regulation).
- Do not use machine for activities for which it was not intended.
- Do not use bucket for lifting work, unless lift slings are used in approved configuration.
- Location of safety labels (decals) can vary from unit to unit.
- Refer to appropriate Operation and Maintenance Manual, and Parts Manual for your unit. There are several specific warning signs on this machine.
- The exact location of hazards and the description of the hazards are reviewed in the appropriate Operation and Maintenance Manual.
- Please become familiarized with all warning signs. Make sure that all of the warning signs are legible.
- Clean the warning signs or replace the warning signs if you cannot read the words.
- Replace the illustrations if the illustrations are not visible. When you clean the warning signs, use a cloth, water and soap.
- Do not use solvent, gasoline, or other harsh chemicals to clean the safety signs.
- Solvents, gasoline, or other harsh chemicals could loosen the adhesive that secures the warning sign. Loose adhesive will allow the warning sign to fall off. Replace any safety sign that is damaged, or missing.
- If a safety sign is attached to a part that is replaced, install a safety sign on the replacement part.
- Any modification made without authorization or written approval from DOOSAN can create a safety hazard, for which the machine owner must be held responsible.
- For safety’s sake, replace all OEM parts with the correct authorized or genuine DOOSAN part.
- For example, not taking the time to replace fasteners, bolts or nuts with the correct replacement parts could lead to a condition in which the safety of critical assemblies is dangerously compromised
- Only trained and authorized personnel can operate and maintain the machine.
- Follow all safety rules, precautions and instructions when operating or performing maintenance on the machine.
- Do not operate the machine if you are not feeling well, if you are taking medication that makes you feel sleepy, if you have been drinking, or if you are suffering from emotional problems.
- These problems will interfere with your sense of judgement in emergencies and may cause accidents.
- When working with another operator or with a person on work site traffic duty, be sure that all personnel know the nature of the work and understand all hand signals that are to be used.
- Always observe strictly any other rules related to safety.
- Be sure that all guards and covers are installed in their proper position.
- Have guards and covers repaired immediately if damaged.
- Be sure that you understand the method of use of safety features such as transmission lever neutral lock and the seat belt, and use them properly.
- Never remove any safety features. Always keep them in good operating condition.
- Failure to use safety features according to the instructions in the Operation and Maintenance Manual could result in serious bodily injury.
TABLE OF CONTENTS:
Daewoo Doosan DL160 Wheel Loader Shop Manual K1040197E – PDF DOWNLOAD
Safety
Wheel Loader Safety …………………………………………………………………. SP001573
Specifications
Specification for DL160………………………………………………………………. SP001574
General Maintenance
General Maintenance Procedures……………………………………………….. SP001055
Standard Torques……………………………………………………………………… SP000813
Engine
QSB4.5 Engine…………………………………………………………………………. SP001671
Drive Train
Transmission and Torque Converter ……………………………………………. SP001575
Transmission Error Codes (ZF) …………………………………………………… SP001056
Axle…………………………………………………………………………………………. SP001576
Drive Shaft ……………………………………………………………………………….. SP001577
Brake
Service Brake …………………………………………………………………………… SP001578
Brake Supply Valve …………………………………………………………………… SP001579
Parking Brake …………………………………………………………………………… SP001580
Brake Pedal Valve …………………………………………………………………….. SP001581
Accumulator……………………………………………………………………………… SP001582
Steering
Steering …………………………………………………………………………………… SP001583
Emergency Steering ………………………………………………………………….. SP001086
Table of Contents
Page II
Frame
Articulation Center …………………………………………………………………….. SP001610
Counterweight…………………………………………………………………………… SP000130
Tank
Oil Tank …………………………………………………………………………………… SP001585
Fuel Tank…………………………………………………………………………………. SP001586
Hydraulics
Cylinders………………………………………………………………………………….. SP001587
Main Pump……………………………………………………………………………….. SP001588
Brake & Pilot Pump……………………………………………………………………. SP001591
Main Control Valve ……………………………………………………………………. SP001090
Cooling System…………………………………………………………………………. SP001589
Pilot System……………………………………………………………………………… SP001590
Hydraulic Schematic DL160 ……………………………………………………….. SP001612
Electrical System
Air Conditioner………………………………………………………………………….. SP001211
Electrical System………………………………………………………………………. SP001592
Electrical Schematic DL160………………………………………………………… SP001613
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
M.A