Daewoo Doosan ADT MT36 MT36 SERIES II Operation & Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
Daewoo Doosan ADT MT36 MT36 SERIES II Operation & Maintenance Manual – PDF DOWNLOAD
Foreword
- This manual provides rules and guidelines which will help you use this dump truck safely and effectively. This manual describes procedures for operating, handling, lubricating, maintenance, checking and adjustment. It will help the operator to achieve peak performance through effective, economical and safe dump truck operation and maintenance.
- Keep this manual in the dump truck at all times and ensure that all personnel read it carefully before operating the dump truck. • Continue studying the manual until proper operating are completely adopted as personal habit.
- This manual describes the basic techniques. The operator’s skill will increase with correct knowledge of dump truck operation.
- Operation, inspection and maintenance should be carefully carried out, and safety must be given first priority. If this manual has been lost or has become dirty and cannot be read, request a replacement manual from your local Moxy Dealer. If you sell the dump truck, be sure to give this manual to the new owners. Moxy Engineering AS cannot be held responsible for damage or injury caused through use of improper spare parts not specified by Moxy Engineering AS, improper handling, operation and of the dump truck in other ways than those described in this manual.
- Nor can Moxy Engineering AS be held responsible for modifications or the non-adherence to local, national government or international regulations. This Operating & Maintenance Manual may contain standard extra equipment and optional accessories that are not available in your area. Please consult your local Moxy Dealer for those items you may require.
- Moxy Engineering AS aim to continuously improve the dump trucks and therefore retain the right to make design changes and improvements whenever we feel it will improve the efficiency of the dump truck.
- Moxy Engineering AS also reserve the right to change data and equipment without prior notice, as well as amending instructions for maintenance and other service measures
- This dump truck complies with EC directives 89/392/EEC with amendments and 89/336/EEC with amendments. Dump trucks complying with the directives display the CE mark. The dump truck must not be modified in such a way that it no longer complies with the EC – directive. • Improper operation and maintenance of this dump truck can be hazardous and could result in serious injury or death.
- Operators and maintenance personnel should read this manual through before operation or maintenance. • Some actions involved in operation and maintenance of the dump truck can cause serious accidents, if they are not carried out in a manner described in this manual.
- The procedures and precautions given in this manual apply only to intended uses of the dump truck. If you use your dump truck for any unintended uses that are not specifically prohibited, you must be sure that it is safe for you and others. In no event should you or others engage in the prohibited uses or actions which are described in this manual.
- Moxy Engineering AS delivers dump trucks that comply with all applicable regulations and standards of the country to which it has been shipped. If this dump truck has been purchased in another country or purchased from someone in another country, it may lack certain safety devices and specifications that are necessary for use in your country.
- If there is any question about whether your product complies with the applicable standards and of your country, consult your local Moxy Dealer before operating the dump truck. • Safety descriptions are given in SAFETY INFORMATION on page 6 and in SAFETY INSTRUCTION, chapter
Introduction
Intended use This Moxy articluated dump truck is designed to be used mainly for earthmoving at sites, both on and off road conditions.
General description
- Moxy MT36 is an articulated, 6-wheel drive dump truck. The free-swinging rear tandem housing, and the special Moxy articulation system, provide excellent performance in soft and difficult terrain.
- The special body design ensures that a low centre of gravity is maintained and an even load distribution to front and rear wheels, for stability on uneven ground and for fast easy tipping.
- The Moxy dump truck is designed and manufactured to work under difficult conditions. In addition, the wide range of optional equipment allows the dump truck to be used for several different applications
Instruments
1. Engine oil pressure gauge 3* The gauge indicates the engine oil pressure. Normal operating pressure is 3 – 6 bar (above 800 rpm). Minimum pressure at low idle and warm oil is 0.7 bar. Normal pressure when starting with cold engine is above 6 bar. If the engine oil pressure is too low during operation, the warning light (18) illuminates and the main warning light (19) will flash. Check and note the error codes on the engine controller, see item 19 for procedure. Then stop the engine immediately and remedy the fault before restart. 2.
2. Transmission oil temperature gauge 5* The gauge indicates the oil temperature in the transmission. Normal range is 80 – 110°C, max.permitted for a short period during retarder brake operation is 120°C. If the oil temperature in the transmission is too high during operation, the warning light 24 will light up. Stop then the dump truck immediately, select neutral gear, and run engine at mid-range speed for a while to cool down the oil. One reason for the high temperature could be use of a too high gear range.
3. Engine coolant temperature gauge 4* The gauge indicates the engine coolant temperature. Normal range is 70 – 93°C. Run engine at moderate speed and load until operating temperature is reached (warm-up period). If the coolant temperature is too high during operation, the main warning light (19) will light up and the engine controller will reduce the engine load. Check and note the error codes on the engine controller, see item 19 for procedure. If the temperature is further increased the warning light (17) will light up and main warning light (19) will start flashing (shut down condition). Check and note the error codes on the engine controller, see item 19 for procedure. Then stop the engine (possible fault) immediately.
TABLE OF CONTENTS:
Daewoo Doosan ADT MT36 MT36 SERIES II Operation & Maintenance Manual – PDF DOWNLOAD
1. Foreword ……………………………………………………….. 5 – 8
Foreword …………………………………………………………….. 5
Safety information ………………………………………………… 6
Introduction …………………………………………………………. 7
2. Safety instructions ………………………………………. 9 – 36
3. Operating controls ……………………………………… 37 – 76
Overview of the instruments and controls …………….. 39
Instruments ……………………………………………………….. 40
Warning / indicator lights …………………………………….. 45
Switches …………………………………………………………… 52
Controls ……………………………………………………………. 59
Cab ventilation …………………………………………………… 67
Other cabin equipment ……………………………………….. 71
4. Running-in period ……………………………………….. 77 – 82
Running-in operation …………………………………………. 79
Running-in services …………………………………………… 80
5. Operating instructions ………………………………… 83-114
Some simple rules to be observed prior to operation 85
Starting the engine …………………………………………….. 86
Operating the dump truck ……………………………………. 88
Parking the dump truck ………………………………………. 99
Stopping the engine …………………………………………… 99
Checks after stopping the engine ………………………. 100
Loading and tipping …………………………………………. 100
Tyre handling …………………………………………………… 102
Cold weather …………………………………………………… 104
Long term storage ……………………………………………. 105
Battery power assistance ………………………………….. 106
Towing the dump truck ……………………………………… 107
External air filling ……………………………………………… 107
Manual release of parking brake ……………………….. 108
Tyre filling point ……………………………………………….. 108
Troubleshooting ………………………………………………. 109
6. Lubricants ………………………………………………. 115 – 122
Lubrication schedule ………………………………………… 117
Oil specification sheet ………………………………………. 119
Filling capacities ………………………………………………. 120
Transmission oil list ………………………………………….. 121
7. Maintenance …………………………………………… 123 – 178
Maintenance precautions …………………………………. 125
Maintenance table……………………………………………. 126
8 Hours / Daily service ……………………………………… 127
40 Hours / Weekly service …………………………………. 137
500 Hours Service……………………………………………. 141
1000 Hours Service …………………………………………. 155
2000 Hours Service …………………………………………. 167
4000 Hours Service …………………………………………. 175
Yearly recommended maintenance …………………… 177
8. Technical data ………………………………………… 179 – 192
Measurements …………………………………………………. 181
Engine …………………………………………………………….. 182
Transmission …………………………………………………… 182
Hydraulic system ……………………………………………… 183
Air system ……………………………………………………….. 183
Tyre pressures …………………………………………………. 183
Electrical system ………………………………………………. 184
Metering conversion table …………………………………. 186
Tool kit content …………………………………………………. 186
Performance chart ……………………………………………. 187
Engine and retarder brake chart ………………………… 188
Torque limit tables ……………………………………………. 189
Reference information (fill in tables) ………………….. 189
Consumeable parts ………………………………………….. 189
Product signs …………………………………………………… 190
Periodic service (fill in tables) ……………………………. 191
9. Alphabetical Index ………………………………….. 193 – 198
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