Cummins Engine NTC-290 Technical Manual 515501C94 – PDF DOWNLOAD
FILE DETAILS:
Cummins Engine NTC-290 Technical Manual 515501C94 – PDF DOWNLOAD
Language : English
Pages : 738
Downloadable : Yes
File Type : PDF
DESCRIPTION:
DIRECT SUPPORT AND GENERAL SUPPORT
MAINTENANCE
(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
ENGINE, DIESEL NTC-290
PART NO. 515501C94
(NSN 2815-00-375-5958)
Cummins Engine NTC-290 Technical Manual 515501C94 – PDF DOWNLOAD
HOW TO USE THIS MANUAL
- This manual is designed to help you disassemble, repair, and assemble the diesel engine. The tabbed table of contents on the front cover is provided for quick reference to information frequently used. A complete table of contents is located at the first pages of this manual for help in finding specific chapters and sections.
- At the beginning of each chapter, a section index appears which lists sections included in that chapter. At the beginning of each section, a more specific subject index is located, to help you find the exact paragraph you’re looking for. There is also an alphabetical index located in the back of the manual for use in locating specific information. Warnings listed in the front of this manual should be read and understood before performing any tasks.
- These warnings advise you of threats to your personal safety, and the safety of others, which may occur if certain precautions are not taken. Cautions let you know when equipment will be damaged if certain procedures are not followed. Notes are used to highlight important information which pertains to a specific procedure. They will also help you understand the text to which they apply, and make it easier for you to perform the task.
- Measurements in this manual are given in both US standard and metric units. A metric to US standard conversion chart can be found on the inside back cover. Location and directional terms in this manual (ie, front, rear, top, bottom, right, and left) apply as if you were viewing the engine from the flywheel end. If direction of rotation is questionable, clockwise and counterclockwise will be shown as if you were facing them. Art in this manual is used to illustrate the task you are performing, help identify parts, and explain the actual procedures involved in a task.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Cummins Engine NTC-290 Technical Manual 515501C94 – PDF DOWNLOAD
CHAPTER 1 INTRODUCTION 1-1
Section I 1-1
Section II
CHAPTER 2
General Information
Equipment Description and Data
MAINTENANCE INSTRUCTIONS
Section I Service Upon Receipt 2-1
Section II Troubleshooting 2-2
Section III General Maintenance Instructions 2-3
Section IV Engine Disassembly and Assembly 2-10
Section V Crankcase and Cylinder Block Maintenance 2-140
Section VI Cylinder Head Maintenance 2-176
Section VII Crankshaft Maintenance 2-214
Section VIII Piston and Connecting Rod Maintenance 2-220
Section IX Camshaft and Timing System Maintenance 2-238
Section X Engine Lubrication System Maintenance 2-264
Section Xl Manifold Maintenance 2-272
Section XII Accessory Drive Maintenance 2-276
Section XIII Engine Compression Brake Maintenance 2-282
Section XIV Fuel System Maintenance 2-289
Cooling System Maintenance
Final Testing, Adjustments, and Troubleshooting
on Engine Test Stand
Engine Specifications
REFERENCES
EXPENDABLE SUPPLIES AND MATERIALS LIST
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) C-1
Introduction
Repair Parts List
ENGINE
0100 -ENGINE ASSEMBLY
ENGINE MOUNTING BRACKETS
0101 -CRANKCASE, BLOCK, CYLINDER HEAD
CYLINDER BLOCK
CYLINDER HEAD
0102 – CRANKSHAFT
CRANKSHAFT GEARS, AND BEARINGS
0103 – FLYWHEEL ASSEMBLY
FLYWHEEL HOUSING AND FLEXPLATE
0104 – PISTONS, CONNECTING RODS
PISTON AND CONNECTING ROD
0105 -VALVES, CAMSHAFTS, AND TIMING SYSTEM
CAMSHAFT
GEARCASE COVER
VALVES, SPRINGS, AND GUIDES
PUSHRODS AND CAM FOLLOWERS
ROCKER HOUSING COVER AND BREATHER
ROCKER ARMS AND HOUSING
0106 -ENGINE LUBRICATION SYSTEM
OIL PAN AND DIPSTICK
ENGINE BREATHER ASSEMBLY
ENGINE BREATHER HOSE
ENGINE OIL FILTER COOLER
LUBRICATING OIL PUMP
0108-MANIFOLDS
INTAKE MANIFOLD
EXHAUST MANIFOLD
0109 -ACCESSORY DRIVING MECHANISMS
ACCESSORY DRIVE
0112-ENGINE BRAKE
ENGINE COMPRESSION BRAKE
Group 03 FUEL SYSTEM
0301 -CARBURETOR, FUEL INJECTOR
FUEL INJECTOR
0302- FUEL PUMPS
FUEL PUMP HOUSING
MAINSHAFT COVER
GEAR PUMP
DAMPER
SPRING PACK
ANEROID CONTROL
0305 -SUPERCHARGER, BLOWER, TURBOCHARGER, OR
ALTITUDE COMPENSATOR
TURBOCHARGER
0306 -TANKS, LINES, FITTINGS, HEADERS
SHUTDOWN VALVE
0309 -FUEL FILTERS
FUEL PUMP FILTER
0311 – ENGINE STARTING AIDS
GLOW PLUG AND PREHEATER
0312 -ACCELERATOR, THROTTLE, OR CHOKE CONTROLS
THROTTLE SHAFT
Group 05 COOLING SYSTEM
Group 22
0503 -WATER MANIFOLD, HEADERS, THERMOSTATS, AND
HOUSING GASKET
THERMOSTAT HOUSING
WATERMANIFOLD
0504 – WATER PUMP
WATERPUMP
0505 – FAN ASSEMBLY
FAN HUB
BODY, CHASSIS, AND HULL ACCESSORY ITEMS
Group 94
2210 – DATA PLATES AND INSTRUCTION HOLDERS
ENGINE DATA PLATES
REPAIR KITS
KIT
Group 95
9401 – REPAIR KITS
REPAIR KITS
GENERAL USE STANDARDIZED PARTS
9501 – BULK MATERIEL BULK-1
BULK MATERIEL BULK-1 BULK
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