Clark Forklift PMA-539 685 – Y685 Planned Maintenance and Adjustment Manual – PDF DOWNLOAD
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Clark Forklift PMA-539 685 – Y685 Planned Maintenance and Adjustment Manual – PDF DOWNLOAD
- The Planned Maintenance Procedures are in the front of this book. They are a specific guide which should be followed when working on the truck. Adjustment Procedures, specifications and other information, including lubrication, are found in the rear of this book and are listed under GROUP and Section Numbers. See the Index or the Product Identification Card.
- About Planned Maintenance Planned Maintenance is a procedure in which inspections, adjustments, lubrication and the replacing of filters are done using a regular system. P good PM procedure should include a method of record keeping which enables you to find better PM systems and enables you to follow the costs per truck. A good PM system should include two basic parts: 1. An inspection done by the driver at the beginning of each shift. This is a quick visual check for damage, leaks, levels of water fluids, lights instruments and devices that are worn.
- 2. The Planned Maintenance procedure is set UP on 50 to 250 hours of operation. The interval is determined by operating conditions. Records will tell you how often PM should be done. If an operation is clean and not hard, the interval can be extended. If an operation is dirty and hard, the interval may have to be cut down. The interval can be selected to fit your operation.
- If the PM is fol lowed, needs for repairs, adjustments and replacements will be found and such work will be done only as needed. For example, brake checks which are part of the PM will show the need for adjustments and/or repairs which may be requ i red. Who can say? The point is that this will be done only when needed and that’s true for all systems and component s .
- Thus, in this program we are able to do away with the 500, 1000 and 2000 hour inspect ions. The things normally covered in these inspections wi 11 be done only when the FM uncovers the need for repairs. The purposes of PM are: 1. To lower the cost of down time. 2. Lower maintenance costs. 3. Increase truck efficiency.
Table Of Contents:
Clark Forklift PMA-539 685 – Y685 Planned Maintenance and Adjustment Manual – PDF DOWNLOAD
Alternator (Procedures for Testing) …………. GROUP 12, Section 1
Brakes (Adjusting the Brake Pedal) …………. GROUP 23, Section 2
Brakes (Removing Air from Brake Fluid)
Carriage Rol lers (Procedures for AdjustGnt) ………………
GROUP 23, Section 1
GROUP 34, Section 1
Cooling System (Procedures for Maintenance) ……… GROUP 01, Section 2
Counterweight (Procedures for Removal) ……….. GROUP 38, Section 1
Differential Check
Engine (Troubleshootin;) ……………………………….
GROUP 20, Section 2
GROUP DO, Section 1
Engine (Tune Up) …………………. GROUP 00, Section 2
Fuel Pump (Testing) ………………… GROUP 02, Section 1
Hydraulic (Removing Fluid from Tank) ………… GROUP 29, Section 1
Hydraulic (Checking System Pressure) ………… GROUP 30, Section 1
Lift Chain Adjustment ……………….. GROUP 34, Section 3
Lubrication Charts ………………… GROUP 01, Section 1
Lubrication Key ………………….. GROUP 40, Section 4
Name Plates/Machine Stampings ……………. GROUP 40, Section 1
Neutral Start Switch
Parking Brake (Making Adjustments)
………………………….. GROUP 13, Section 1
GROUP 23, Section 4
Safety/Inspection Forms ………………. GROUP 40, Section 3
Service Brake (Making Adjustments) …………. GROUP 23, Section 3
Specifications ………………….. GROUP 40, Section 2
Starter (Making Adjustments) ……………. GROUP 11, Section 1
Steering (Making Adjustments) ……………. GROUP 26, Section 2
Steering (Checking Pressure) ……………. GROUP 26, Section 1
Steer Wheel Bearings ……………….. GROUP 26, Section 3
Ti It Cylinder (Making Adjustments)
Tilt Cylinder (Making Test for Driftj ……………………
GROUP 34, Section 5
GROUP 34, Section 4
Transmission (Checking for Air in Fluid) ………. GROUP 06, Section 2
Transmission (Checking Pressure) ………….. GROUP 06, Section 1
Transmission Oil Cooler ………………. GROUP 06, Section 3
Transmission (Replacing Fluid) …………… GROUP 06, Section 4
Triple Stage (Making Adjustments on Carriage) …….. GROUP 34, Section 10
Triple Stage (Making Adjustments on Upright ……… GROUP 34, Section 11
Upright Rol lers (Making Adjustments) ………… GROUP 34, Section 2
Wheels & Tires ………………….. GROUP 22, Section 1
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]